Robert S. Jankovsky

Laboratory Model 50 kW Hall Thruster

A 0.46 meter diameter Hall thruster was fabricated and performance tested at powers up to 72 kilowatts. Thrusts up to 2.9 Newtons were measured. Discharge specific impulses ranged from 1750 to 3250 seconds with discharge efficiencies between 46 and 65 percent. Overall specific impulses ranged from 1550 to 3050 seconds with overall efficiencies between 40 and 57 percent. Performance data indicated significant fraction of multiple-charged ions during operation at elevated power levels. Cathode mass flow rate was shown to be a significant parameter with regard to thruster efficiency.

High-Specific Impulse Hall Thrusters, Part 1: Influence of Current Density and Magnetic Field

A laboratory-model Hall thruster with a magnetic circuit designed for high-specific impulse (2000‐3000 s) was evaluated to determine how current density and magnetic field affect thruster operation. Results have shown for the first time that a minimum current density and optimum magnetic field shape exist at which efficiency will monotonically increase with specific impulse. At the nominal mass flow rate of 10 mg/s and between discharge voltages of 300 and 1000 V, total specific impulse and total efficiency ranged from 1600 to 3400 s and 51 to 61%, respectively. Comparison with a similar thruster showed how efficiency can be optimized for specific impulse by varying the shape of the magnetic field. Plume divergence decreased from a maximum of 48 deg at 400 V to a minimum of 35 deg at 1000 V, but increased between 300 and 400 V as the likely result of a large increase in discharge current oscillations. The breathing-mode frequency continuously increased with voltage, from 14.5 kHz at 300 V to 22 kHz at 1000 V, in contrast to other Hall thrusters where a sharp decrease of the breathing-mode frequency was found to coincide with increasing electron current and decreasing efficiency. These findings suggest that efficient, high-specific impulse operation was enabled through the regulation of the electron current with the applied magnetic field.

High Voltage SPT Performance

A 2.3 kW stationary plasma thruster designed to operate at high voltage was tested at discharge voltages between 300 and 1250 V. Discharge specific impulses between 1600 and 3700 sec were demonstrated with thrust between 40 and 145 mN. Test data indicated that discharge voltage can be optimized for maximum discharge efficiency. The optimum discharge voltage was between 500 and 700 V for the various anode mass flow rates considered. The effect of operating voltage on optimal magnet field strength was investigated. The effect of cathode flow rate on thruster efficiency was considered for an 800 V discharge.

High Voltage TAL Performance

The performance of a two-stage, anode layer Hall thruster was evaluated. Experiments were conducted in single and two-stage configurations. In single-stage configuration, the thruster was operated with discharge voltages ranging from 300 to 1700 V. Discharge specific impulses ranged from 1630 to 4140 sec. Thruster investigations were conducted with input power ranging from 1 to 8.7 kW, corresponding to power throttling of nearly 9: 1. An extensive two-stage performance map was generated. Data taken with total voltage (sum of discharge and accelerating voltage) constant revealed a decrease in thruster efficiency as the discharge voltage was increased. Anode specific impulse values were comparable in the single and two-stage configurations showing no strong advantage for two-stage operation.

NASA's Hall Thruster Program

NASAs Hall thruster program has base research and focused development efforts in support of the Advanced Space Transportation Program, Space-Based Program, and various other programs. The objective of the base research is to gain an improved understanding of the physical processes and engineering constraints of Hall thrusters to enable development of advanced Hall thruster designs. Specific technical questions that are current priorities of the base effort are: (1) How does thruster life vary with operating point? (2) How can thruster lifetime and wear rate be most efficiently evaluated? (3) What are the practical limitations for discharge voltage as it pertains to high specific impulse operation (high discharge voltage) and high thrust operation (low discharge voltage)? (4) What are the practical limits for extending Hall thrusters to very high input powers? and (5) What can be done during thruster design to reduce cost and integration concerns? The objective of the focused development effort is to develop a 50 kW-class Hall propulsion system, with a milestone of a 50 kW engineering model thruster/system by the end of program year 2006. Specific program wear 2001 efforts, along with the corporate and academic participation, are described.

NASA's Hall Thruster Program 2002

The NASA Hall thruster program currently supports a number of tasks related to high power thruster development for a number of customers including the Energetics Program (formerly called the Space-based Program), the Space Solar Power Program, and the In-space Propulsion Program. In program year 2002, two tasks were central to the NASA Hall thruster program: 1) the development of a laboratory Hall thruster capable of providing high thrust at high power-, and 2) investigations into operation of Hall thrusters at high specific impulse. In addition to these two primary thruster development activities, there are a number of other on-going activities supported by the NASA Hall thruster program. These additional activities are related to issues such as high-power power processor architecture, thruster lifetime, and spacecraft integration.

Performance Evaluation of a 50 kW Hall Thruster

An experimental investigation was conducted on a laboratory model Hall thruster designed to operate at power levels up to 50 kW. During this investigation the engines performance was characterized over a range of discharge currents from 10 to 36 A and a range qf discharc;e voltages fronl 200 to 800 V. Operating on the Russian cathode a maximum thrust of 966 mN was nleasured at 35.6 A and 713.0 V. This corresponded to a spec!fic impulse of 3325 s and an efficiency of 62%. The maximum power the engine was operated at was 25kW. Additional testing was conducted using a NASA cathode designed for higher current operation. During this testing, thrust over 1 N was measured at 40.2 A and 548.9 V. Several issues related to operation qf Hall thrusters at these high powers were encountered.

A Hall Thruster Performance Model Incorporating the Effects of a Multiply-Charged Plasma

A Hall thruster performance model that predicts anode specific impulse, anode efficiency, and thrust is discussed. The model is derived as a function of a voltage loss parameter, an electron loss parameter, and the charge state of the plasma. Experimental data from SPT and TAL type thrusters up to discharge powers of 21.6 kW are used to determine the best fit for model parameters. General values for the model parameters are found, applicable to high power thrusters and irrespective of thruster type. Performance of a 50 kW thruster is calculated for an anode specific impulse of 2500 seconds or a discharge current of 100 A.

Test Results of a 200W Class Hall Thruster

The performance of a 200 W class Hall thruster was evaluated. Performance measurements were taken at power levels between 90 W and 250 W. At the nominal 200 W design point, the measured thrust was 11.3 mN. and the specific impulse was 1170 s excluding cathode flow in the calculation. A laboratory model 3 mm diameter hollow cathode was used for all testing. The engine was operated on laboratory power supplies in addition to a breadboard power processing unit fabricated from commercially available DC to DC converters.

Preliminary Performance Results of the High Performance Hall System SPT-140

Abstract : The High Performance Hall System (HPHS) program supports the development and flight qualification of a 4.5 kW electric propulsion system that includes the SPT-140 Hall thruster. The Air Force Research Laboratory (AFRL) and International Space Technology, Inc. (ISTI) are co-funding the HPHS program which is being conducted by a team led by Atlantic Research Corporation (ARC). The team includes ISTI, Experimental Design Bureau Fakel (Fakel), and Space Systems/Loral (S/SL). The Research Institute of Applied Mechanics and Electrodynamics (RIAME) also provided support for this project. The SPT-140 is being designed, developed, manufactured, and tested by Fakel in Kaliningrad, Russia, where extensive performance testing and advanced development have been performed. In addition to the testing in Russia, a suite of experiments on the development model and the qualification model thrusters, sponsored by the US Government, has occurred during 1999 and 2000 and is scheduled to continue through 2000. These experiments include thruster performance, plume characterization electromagnetic compatibility, and life characterization. This paper presents the status of government testing of the SPT-140 in the United States.