Philip E. Miller

Combined advanced finishing and UV-laser conditioning for producing UV-damage-resistant fused-silica optics

Laser-induced damage initiation on fused silica optics can limit the lifetime of the components when used in high power UV laser environments. For example in inertial confinement fusion research applications, the optics can be exposed to temporal laser pulses of about 3 nsec with average fluences of 8 J/cm2 and peak fluences between 12 and 15 J/cm2. During the past year, we have focused on optimizing the damage performance at a wavelength of 355-nm (3(omega) ), 3-nsec pulse length, for optics in this category by examining a variety of finishing technologies with a challenge to improve the laser damage initiation density by at least two orders of magnitude. In this paper, we describe recent advances in improving the 3(omega) damage initiation performance of laboratory-scale zirconium oxide and cerium oxide conventionally finished fused silica optics via application of processes incorporating magnetorheological finishing (MRF), wet chemical etching, and UV laser conditioning. Details of the advanced finishing procedures are described and comparisons are made between the procedures based upon large area 3(omega) damage performance, polishing layer contamination, and optical subsurface damage.

Damage mechanisms avoided or managed for NIF large optics

Abstract After every other failure mode has been considered, in the end, the high-performance limit of all lasers is set by optical damage. The demands of inertial confinement fusion (ICF) pushed lasers designed as ICF drivers into this limit from their very earliest days. The first ICF lasers were small, and their pulses were short. Their goal was to provide as much power to the target as possible. Typically, they faced damage due to high intensity on their optics. As requests for higher laser energy, longer pulse lengths, and better symmetry appeared, new kinds of damage also emerged, some of them anticipated and others unexpected. This paper will discuss the various types of damage to large optics that had to be considered, avoided to the extent possible, or otherwise managed as the National Ignition Facility (NIF) laser was designed, fabricated, and brought into operation. It has been possible for NIF to meet its requirements because of the experience gained in previous ICF systems and because NIF designers have continued to be able to avoid or manage new damage situations as they have appeared.

Thermal annealing of laser damage precursors on fused silica surfaces

Abstract. Previous studies have identified two significant precursors of laser damage on fused silica surfaces at fluences <35  J/cm2: photoactive impurities from polishing and surface fractures. We evaluate isothermal heating as a means of remediating the defect structure associated with surface fractures. Vickers indentations are applied to silica surfaces at loads between 0.5 and 10 N, creating fracture networks. The indentations are characterized before and following thermal annealing under various time and temperature conditions using confocal time-resolved photo-luminescence (CTP) imaging, and R/1 damage testing with 3-ns, 355-nm laser pulses. Improvements in the damage thresholds with reductions in CTP intensity are observed at temperatures well below the glass transition temperature (Tg). The damage threshold on 0.5-N indentations improves from <8 to >35  J/cm2 after annealing at approximately 750°C. Larger fracture networks require longer or higher temperature treatment to achieve similar results. At an annealing temperature >1100°C, optical microscopy indicates morphological changes in some of the fractures surrounding the indentations, although remnants of the original fractures are still observed. We demonstrate the potential of using isothermal annealing to improve the laser damage resistance of silica optics, and provide a means of further understanding the physics of optical damage and mitigation.

MRF applications: measurement of process-dependent subsurface damage in optical materials using the MRF wedge technique

Understanding the behavior of fractures and subsurface damage in the processes used during optic fabrication plays a key role in determining the final quality of the optical surface finish. During the early stages of surface preparation, brittle grinding processes induce fractures at or near an optical surface whose range can extend from depths of a few μm to hundreds of μm depending upon the process and tooling being employed. Controlling the occurrence, structure, and propagation of these sites during subsequent grinding and polishing operations is highly desirable if one wishes to obtain high-quality surfaces that are free of such artifacts. Over the past year, our team has made significant strides in developing a diagnostic technique that combines magnetorheological finishing (MRF) and scanning optical microscopy to measure and characterize subsurface damage in optical materials. The technique takes advantage of the unique nature of MRF to polish a prescribed large-area wedge into the optical surface without propagating existing damage or introducing new damage. The polished wedge is then analyzed to quantify subsurface damage as a function of depth from the original surface. Large-area measurement using scanning optical microscopy provides for improved accuracy and reliability over methods such as the COM ball-dimple technique. Examples of the techniques use will be presented that illustrate the behavior of subsurface damage in fused silica that arises during a variety of intermediate optical fabrication process steps.

Large Optics for the National Ignition Facility

Abstract The National Ignition Facility (NIF) laser with its 192 independent laser beams is not only the world’s largest laser but also the largest optical system ever built. With its 192 independent laser beams, the NIF requires a total of 7648 large-aperture (meter-sized) optics. One of the many challenges in designing and building NIF has been to carry out the research and development on optical materials, optics design, and optics manufacturing and metrology technologies needed to achieve NIF’s high output energies and precision beam quality. This paper describes the multiyear, multisupplier development effort that was undertaken to develop the advanced optical materials, coatings, fabrication technologies, and associated process improvements necessary to manufacture the wide range of NIF optics. The optics include neodymium-doped phosphate glass laser amplifiers; fused-silica lenses, windows, and phase plates; mirrors and polarizers with multilayer, high-reflectivity dielectric coatings deposited on BK7 substrates; and potassium di-hydrogen phosphate crystal optics for fast optical switches, frequency conversion, and polarization rotation. Also included is a discussion of optical specifications and custom metrology and quality-assurance tools designed, built, and fielded at supplier sites to verify compliance with the stringent NIF specifications. In addition, a brief description of the ongoing program to improve the operational lifetime (i.e., damage resistance) of optics exposed to high fluence in the 351-nm (3ω) is provided.

Phosphate laser glass for NIF: production status, slab selection, and recent technical advances

The National Ignition Facility (NIF) at the Lawrence Livermore National Laboratory is a stadium-sized high-energy (1.8 megajoule) / high-peak power (500 terawatt) laser system, which will utilize over 3000 meter-size Nd-doped metaphosphate glasses as its gain media. The current production status, the selection criteria of individual slabs for specific beam line locations, and some recent technical advances are reviewed. The glass blanks are manufactured by a novel continuous glass melting process, and the finished slabs are then prepared by epoxy bonding a Cu-doped phosphate glass edge cladding and by advanced finishing techniques. To date, nearly 3400 slab equivalents have been melted, 2600 have been rough-cut to blanks, 1200 have been finished, and 144 have been installed in NIF. A set of selection rules, which are designed to optimize laser performance (e.g., maintain gain balance between beam lines and minimize beam walkoff) and to maximize glass lifetime with respect to Pt damage site growth, have been established for assigning individual slabs to specific beam line locations. Recent technical advances for amplifier slab production, which include: 1) minimizing surface pitting (hazing) after final finishing; 2) minimizing humidity-induced surface degradation (weathering) upon storage and use; and 3) preventing mounting-induced surface fractures upon installation, have contributed in improving the laser glass quality.

Utilization of magnetorheological finishing as a diagnostic tool for investigating the three-dimensional structure of fractures in fused silica

We have developed an experimental technique that combines magnetorheological finishing (MRF) and microscopy to examine fractures and/or artifacts in optical materials. The technique can be readily used to provide access to, and interrogation of, a selected segment of a fracture or object that extends beneath the surface. Depth slicing, or cross-sectioning at selected intervals, further allows the observation and measurement of the three-dimensional nature of the sites and the generation of volumetric representations that can be used to quantify shape and depth, and to understand how they were created, how they interact with surrounding material, and how they may be eliminated or mitigated.

Influence of BK7 substrate solarization on the performance on hafnia and silica multilayer mirrors

Transport mirrors within the National Ignition Facility, a 192-beam 4-MJ fusion laser at 1053 nm, will be epxosed to backscattered light from plasmas created from fusion targets and backlighters. This backscattered light covers the UV and visible spectrum from 351 - 600 nm. The transport mirror BK7 substrates will be intentionally solarized to absorb >95% of the backscattered light to prevent damage to the metallic mechanical support hardware. Solarization has minimal impact on the 351- 1053-nm laser-induced damage threshold or the reflected wavefront of the multilayer hafnia silica coating. Radiation sources of various energies were examined for BK7 darkening efficiency within the UV and visible region with 1.1 MeV gamma rays from a Cobalt 60 source ultimately being selected. Finally, bleaching rates were measured at elevated temperatures to generate a model for predicting the lifetime at ambient conditions (20°C), before solarized BK7 substrates exceed 5% transmission in the UV and visible region. Over a 30-mm thickness, BK7 glass will bleach in 10 years to 5% transmission at 600 nm, the most transmissive wavelengths over the 351 - 600 nm regions.

Transport mirror laser damage mitigation technologies on the National Ignition Facility

There are 830 transport mirrors with a combined surface area of approximately 255 m2 of precision multilayer coatings deposited on 50 metric tons of BK7 glass in the high fluence transport section of the National Ignition Facility (NIF). With peak fluences over 20 J/cm2 at 1053 nm, less than five percent of these mirrors are exchanged annually due to laser damage since full system operations began in 2009. Multiple technologies have been implemented to achieve these low exchange rates. The coatings are complex dichroics designed to reflect the fundamental wavelength (1053 nm) and an alignment beam (374 nm) while suppressing target backscatter wavelengths (351 nm and 400-700 nm) from backward propagation up the beamlines. Each optic is off-line laser conditioned to nominally 50% over the average fluence and nominally 90% of the peak fluence allowing the final laser conditioning to occur on-line during NIF operations. Although the transport section of NIF is sealed in a clean argon environment, air knives were installed on upward facing transport mirrors to blow off particulates that could accumulate and initiate laser damage. Beam dumps were installed in between the final optics assembly and the final transport mirrors to capture ghost reflections from the anti-reflection coated surfaces on the transmissive optics used for polarization rotation, frequency conversion, and focusing the 192 laser beams on target. Spot blockers, normally used for the final optics, are sometimes used to project a shadow over transport mirror laser damage in an effort to arrest laser damage growth and extend transport mirror lifetime. Post analysis of laser-damaged mirrors indicates that the dominant causes of laser damage are from surface particulates and the 351-nm wavelength target backscatter.

Commissioning results of the world's first diode-pumped 10Hz PW laser

We have demonstrated the worlds highest average power, fully diode-pumped, petawatt-class peak power laser, the High-repetition-rate Advanced Petawatt Laser System (HAPLS) [1-3]. These first commissioning results at 16J (stretched) at 3%Hz fully validate projected performance of 30J/30fs (>1PW) at 10Hz. The laser has been operated at this intermediate level at Lawrence Livermore National Laboratory to demonstrate integrated performance of all subsystems and provide benchmarking data to laser performance models before further increasing energy and peak power. Data was obtained during multiple campaigns, exceeding several hours of run time, and a snapshot of 60min of data is shown in Fig. 1. The average pump laser 1ω (1053nm) energy was 97J with an rms stability of 0.7%, 2ω (527nm) energy at the Ti:sapphire power amplifier was 62J, and the average stretched short pulse energy was 16J. A full-aperture diagnostic suite allows simultaneous, single-shot measurement of energy, spectrum, beam quality, and pulse duration at full repetition rate. Single-shot SPIDER retrieved pulse shapes (Fig. 1 inset) with an average pulse duration over 12000 consecutive shots of 28.6fs (rms=1.4fs). The mean pulse duration is consistent with the measured spectral bandwidth and is ∼1.2× the transform limit. All results shown are raw data without filtering or averaging, demonstrating the exceptional pulse characteristics, repeatability, and stability of the entire laser system.