Rainer Kaltseis

Method for measuring energy generation and efficiency of dielectric elastomer generators

Dielectric elastomer generators convert mechanical into electrical energy at high energy density, showing promise for large and small scale energy harvesting. We present an experiment to monitor electrical and mechanical energy flows separately and show the cycle of energy conversion in work-conjugate planes. A specific electrical energy generated per cycle of 102mJ/g, at a specific average power of 17mW/g, is demonstrated with an acrylic elastomer in a showcase generation cycle. The measured mechanical to electrical energy conversion efficiency is 7.5%. The experiment may be used to assess the aptitude of specifically designed elastomers for energy harvesting.

Stretch dependence of the electrical breakdown strength and dielectric constant of dielectric elastomers

Dielectric elastomers are used for electromechanical energy conversion in actuators and in harvesting mechanical energy from renewable sources. The electrical breakdown strength determines the limit of a dielectric elastomer for its use in actuators and energy harvesters. We report two experimental configurations for the measurement of the stretch dependence of the electrical breakdown strength of dielectric elastomers, and compare the electrical breakdown fields for compliant and rigid electrodes on the elastomer. We show that the electrode configuration strongly influences the electrical breakdown field strength. Further, we compare the stretch dependent dielectric function and breakdown of the acrylic elastomer VHB 4910 TM from 3M TM , and of the natural rubber ZruElast TM A1040 TM from Zrunek rubber technology. While the dielectric permittivity of VHB decreases with increasing stretch ratio, the dielectric constant of rubber is insensitive to stretch. Our results suggest natural rubber as a versatile material for dielectric elastomer energy harvesting. (Some figures may appear in colour only in the online journal)

Performance of dissipative dielectric elastomer generators

Dielectric elastomer generators are high-energy-density electromechanical transducers. Their performance is affected by dissipative losses. This paper presents a theoretical analysis of a dielectric elastomer generator with two dissipative processes: viscoelasticity and current leakage. Conversion cycles are shown to attain steady-state after several cycles. Performance parameters such as electrical energy generated per cycle, average power, and mechanical to electrical energy conversion efficiency are introduced. Trade-offs between large electrical energy and power output and poor conversion efficiency are discussed. Excessive current leakage results in negative efficiency—the dielectric elastomer generator wastes energy instead of generating it. The general framework developed in this paper helps in the design and assessment of conversion cycles for dissipative dielectric elastomer generators.

Natural rubber for sustainable high-power electrical energy generation

Clean, renewable and abundant sources of energy, such as the vast energy of ocean waves, are untapped today, because no technology exists to convert such mechanical motions to electricity economically. Other sources of mechanical energy, such as motions of people and vibrations of buildings and bridges, can potentially power portable electronics and distributed sensors. Here we show that natural rubber can be used to construct generators of high performance and low cost. Natural rubber has higher elastic modulus, fracture energy and dielectric strength than a commonly studied acrylic elastomer. We demonstrate high energy densities (369 mJ g−1) and high power densities (200 mW g−1), and estimate low levelized cost of electricity (5–11 ct kW−1 h−1). Soft generators based on natural rubber enable clean, low-cost, large-scale generation of electricity.

Instant tough bonding of hydrogels for soft machines and electronics

A strategy for bonding water-rich hydrogels to diverse materials for electronic skins, energy storage, and soft optics is reported. Introducing methods for instant tough bonding between hydrogels and antagonistic materials—from soft to hard—allows us to demonstrate elastic yet tough biomimetic devices and machines with a high level of complexity. Tough hydrogels strongly attach, within seconds, to plastics, elastomers, leather, bone, and metals, reaching unprecedented interfacial toughness exceeding 2000 J/m2. Healing of severed ionic hydrogel conductors becomes feasible and restores function instantly. Soft, transparent multilayered hybrids of elastomers and ionic hydrogels endure biaxial strain with more than 2000% increase in area, facilitating soft transducers, generators, and adaptive lenses. We demonstrate soft electronic devices, from stretchable batteries, self-powered compliant circuits, and autonomous electronic skin for triggered drug delivery. Our approach is applicable in rapid prototyping and in delicate environments inaccessible for extended curing and cross-linking.

Electric-field-tuned color in photonic crystal elastomers

Electrically tuned photonic crystals are produced by applying fields across shear-assembled elastomeric polymer opal thin films. At increasing voltages, the polymer opal films stretch biaxially under Maxwell stress, deforming the nanostructure and producing marked color changes. This quadratic electro-optic tuning of the photonic bandgap is repeatable over many cycles, switches within 100 ms, and bridges the gap between electro-active materials and photonic crystals.

Cost-Efficient Open Source Desktop Size Radial Stretching System With Force Sensor

The rapid and efficient development of soft active materials requires readily available, compact testing equipment. We propose a desktop-sized, cost-efficient, and open source radial stretching system as an alternative to commercially available biaxial and uniaxial stretching devices. It allows for doubling the diameter of an elastomer membrane while measuring the applied force. Our development enables significant cost reduction (<;300 €) and increase the availability of equibiaxial deformation measurements for scientific material analysis. Construction plans, source code, and electronic circuit diagrams are freely available under a creative commons license.

Dielectric elastomers: from the beginning of modern science to applications in actuators and energy harvesters

Electrically deformable materials have a long history, with first quotations in a letter from Alessandro Volta. The topic turned out to be hot at the end of the 19th century, with a landmark paper of Röntgen anticipating the dielectric elastomer principle. In 2000, Pelrine and co-workers generated huge interest in such soft actuators, by demonstrating voltage induced huge area expansion rates of more than 300%. Since then, the field became mature, with first commercial applications appearing on the market. New frontiers also emerged recently, for example by using dielectric transducers in a reverse mode for scavenging mechanical energy. In the present survey we briefly discuss the latest developments in the field.

Modeling guided design of dielectric elastomer generators and actuators

Mechanical energy and electrical energy can be converted to each other by using a dielectric elastomer transducer. Large voltage-induced deformation has been a major challenge in the practical applications. The voltage-induced deformation of dielectric elastomer is restricted by electromechanical instability (EMI) and electric breakdown. We study the loading path effect of dielectric elastomer and introduce various methods to achieve giant deformation in dielectric elastomer and demonstrate the principles of operation in experiments. We use a computational model to analyze the operation of DE generators and actuators to guide the experiment. In actuator mode, we get three designing parameters to vary the actuation response of the device, and realize giant deformation with appropriate parameter group. In the generator mode, energy flows in a device with inhomogeneous deformation is demonstrated.