Ronald W. Nunes

MULTI-DOMAIN HOMEOTROPIC LIQUID CRYSTAL DISPLAY BASED ON RIDGE AND FRINGE FIELD STRUCTURE

A ridge and fringe field multi-domain homeotropic (RFFMH) liquid crystal display was demonstrated. The operating principle of this new display mode is the combination effect of a fringe field and ridge structure to control the tilt direction of the liquid crystal molecules when a voltage is applied. No rubbing treatment is required and, with proper compensation films, the display has very wide viewing angles.

Lithographic performance of an environmentally stable chemically amplified photoresist (ESCAP)

Improved stabilization of chemically amplified photoresist images can be achieved through reduction of free volume by film densification. When the host polymer has good thermal stability, the softbake temperature can be above or near the glass transition temperature (Tg) of the polymer. Annealing (film densification) can significantly improve the environmental stability of the photoresist system. Improvements in the photoacid generator, processing conditions, and overall formulation coupled with high NA (numerical aperture) exposure systems afford 200 nm linear resolution with excellent post-exposure delay stability. In this paper, lithographic data is shown for the improved ESCAP photoresist system (now called UVIIHS) currently under development for DRAM and logic device technology. We review the photoresist system, along with process- and formulation-related experiments on device levels and substrates demonstrating excellent 250 nm and sub-250 nm process windows.

Magnetic and structural properties of CoCrPt–SiO2-based graded media prepared by ion implantation

The magnetic and structural properties of graded media fabricated by ion implantation of nitrogen (14 N+), oxygen (16O+), and cobalt (59Co+) ions in the CoCrPt–SiO2 recording layer of prototype disk have been studied. Ion implantation of the species was controlled at the atomic scale to fabricate the graded media. Magnetometric measurements indicated that the coercivity was reduced with an increasing dose of the implanted species. The observation of an increase in magnetic domain size has been attributed to the reduction in magnetocrystalline anisotropy energy, which is desirable for achieving graded media. The study indicates that the magnetic properties can be tailored by the appropriate selection of the implantation dose and species.

44.1 L: Ridge and Fringe‐Field Multi‐Domain Homeotropic LCD

A ridge and fringe field multi-domain homeotropic (RFFMH) liquid crystal display was demonstrated. The operating principle of this new display mode is the combination effect of a fringe field and ridge structure to control the tilt direction of the liquid crystal molecules when a voltage is applied. No rubbing treatment is required and, with proper compensation films, the display has very wide viewing angles.

New ESCAP-type resist with enhanced etch resistance and its application to future DRAM and logic devices

This new photoresist system extends the capability of the ESCAP platform previously discussed. (1) This resist material features a modified ESCAP type 4-hydroxystyrene-t-butyl acrylate polymer system which is capable of annealing due to the increased stability of the t-butyl ester blocking group. The resist based on this polymer system exhibits excellent delay stability and enhanced etch resistance versus previous DUV resists, APEX and UV2HS. Improved stabilization of chemically amplified photoresist images can be achieved through reduction of film volume by film densification. When the host polymer provides good thermal stability the soft bake conditions can be above or near the Tg (glass transition) temperature of the polymer. The concept of annealing (film densification) can significantly improve the environmental stability of the photoresist system. Improvements in the photoacid generator, processing conditions and overall formulation coupled with high NA (numerical aperture) exposure systems, affords linear lithography down to 0.15 micrometer for isolated lines with excellent post exposure delay stability. In this paper, we discuss the UV4 and UV5 photoresist systems based on the ESCAP materials platform. The resist based on this polymer system exhibits excellent delay stability and enhanced etch resistance versus APEX-E and UV2HS. Due to lower acrylate content, the Rmax for this system can be tuned for feature-type optimization. We demonstrate sub-0.25 micrometer process window for isolated lines using these resists on a conventional exposure tool with chrome on glass masks. We also discuss current use for various device levels including gate structures for advanced microprocessor designs. Additional data will be provided on advanced DRAM applications for 0.25 micrometer and sub-0.25 micrometer programs.

High-performance thick copper inductors in an RF technology

With the emergence of wired and wireless communication technologies, on-chip inductors find applications in a variety of high performance radio frequency (RF) circuits. In this work, we present two approaches for high-performance copper inductors in an RF technology. In the first approach (Type I), we lower ohmic losses to realize a high Q-factor. This is achieved by using, for the first time in a manufacturable technology, 4 μm thick copper spirals along with a 4 μm thick copper underpass on high-resistivity substrates (75 Ω-cm). The underpass is connected to the spirals with a 4 μm tall copper via, which lowers spiral to underpass capacitance. For further lowering the capacitive losses, an additional 6.1 μm thick interlayer dielectric separates the underpass from the substrate. In the second approach (Type II), we utilize a novel one-mask CMOS-compatible micromachining scheme to eliminate substrate losses. This is achieved by completely removing the silicon substrate from directly below the inductors. For a 1.1nH inductor, peak-Q shows an impressive two-fold improvement from 26.6 at 3.8 GHz for Type I inductor to 52.8 at 8.2 GHz for Type II inductor after silicon micromachining. The resonant frequency increases from 18 GHz to 27 GHz after substrate micromachining.

Challenge of 1-Gb DRAM development when using optical lithography

The traditional lithographic approach employed by the semiconductor industry has been to pursue use of advanced prototype optical exposure tools and resists. The benefits of doing so have been: (1) The lithographic process that is used in development more closely resembles the process that will in fact be used to manufacture the chip. (2) The cost of low K1 imaging (phase-masks, off-axis illumination, and surface imaging resist) can be avoided. However with the introduction of 1Gb-dynamic random access memory (DRAM) development, a paradigm shift is being experienced within the optical lithographic community. With 1Gb-DRAMs, the minimum feature size falls irreversibly below the optical wavelength used to image the feature. Such a situation will make low K1 factor imaging unavoidable. With 175 nm groundrules typical for first generation 1G-DRAMs, K1 factors near 0.4 will be common with 0.5 as an upper limit on advanced systems currently in development irrespective of optical wavelength. This paper will cover the selection process, experimental data, and problems encountered in defining and integrating the lithographic process used to support the critical mask levels on 1Gb-DRAM development. Factors considered include: resist, masks, and illuminations via both simulation and experiment. The simulations were conducted with both internal and externally developed software. The experimental data to be reviewed was generated using an experimental 0.6 NA KrF step and scan system provided by Nikon. The resist used is commercially available from the Shipley corporation.

Further improvements in CGR formulation and process

In previous papers, we described initial evaluations of CGR 248 negative resist using a variety of exposure tools. During subsequent studies, the emphasis has been placed on optimizing material and process for Micrascan and Micrascan II pilot line and manufacturing operations. The formulation is based on polyhydroxystyrene (PHS), tetramethoxymethyl glycoluril, and a sulfonate ester of an N-hydroxy compound. We will discuss image stability as a function of delay time between post apply bake (PA) and expose and as a function of delay time between expose and the post expose bake (PEB). Further, data will show that immersion or puddle development provides a larger process window than spray development for features in the 0.30 to 0.35 micrometers range. The thermal stability of the imaged resist will be discussed as well as the shelf life which is at least 6 months at 23 degree(s) C. Finally, additional data is available concerning image uniformity and how print bias and etch bias contribute to the overall nested-isolated line offset for positive tone (APEX-M) and negative tone (CGR) resists. Data obtained from Micrascan II exposures with test reticles will demonstrate an acceptable process latitude for 0.30 and 0.35 micrometers features and a wafer to wafer image uniformity similar to that observed for APEX.

The process to make a ridge- and fringe-field multidomain structure using a photoimageable polymer for a wide viewing angle liquid crystal display application

Liquid crystal display (LCD) is very important in the computer industry and many other areas. However, the application of LCD is limited by its narrow viewing angle, compared with a cathode ray tube (CRT) display. In this article a new type of LCD [ridge- and fringe field multidomain homeotropic (RFFMH) LCD], is introduced. In RFFMH LCD, a transparent photoimageable polymer resist is applied to build ridges on each pixel to control the liquid crystal pretilt direction. This photolithographic step imparts a wider viewing angle and simpler LCD production process. In this article the detailed process of building the ridge structure is described, and the thermal stability and chemical resistance of this polymer are studied.

All-Wet, Metal-Compatible High-Dose-Implanted Photoresist Strip

An all-wet process based on a novel chemistry has been developed to enable the removal of high-dose implanted photoresist in the presence of exposed metal layers and other materials typical of advanced gate stacks.