S. Feher

R&D of Nb/sub 3/Sn accelerator magnets at Fermilab

Fermilab is developing and investigating different high-field magnets (HFM) for present and future accelerators. The HFM R&D program focused on the 10-12 T magnets based on Nb/sub 3/Sn superconductor and explored both basic magnet technologies for brittle superconductors-wind-and-react and react-and-wind. Magnet design studies in support of LHC upgrades and VLHC were conducted. A series of 1-m long cos-theta dipole models based on the wind-and-react technique was fabricated and tested. Three 1-m long flat racetracks and the common coil dipole model, based on a single-layer coil and react-and-wind technique, were also fabricated and tested. Extensive theoretical and experimental studies of electro-magnetic instabilities in Nb/sub 3/Sn strands, cables and magnets were performed and led to a successful 10 T dipole model. This paper presents the details of Fermilabs HFM program, reports its status and major results, and formulates the next steps for the program.

Fabrication and Test of LARP Technological Quadrupole Models of TQC Series

In support of the development of a large-aperture Nb3Sn superconducting quadrupole for the Large Hadron Collider (LHC) luminosity upgrade, several two-layer technological quadrupole models of TQC series with 90 mm aperture and collar-based mechanical structure have been developed at Fermilab in collaboration with LBNL. This paper summarizes the results of fabrication and test of TQC02a, the second TQC model based on RRP Nb3Sn strand, and TQC02b, built with both MJR and RRP strand. The test results presented include magnet strain and quench performance during training, as well as quench studies of current ramp rate and temperature dependence from 1.9 K to 4.5 K.

Test Results of LARP Nb3Sn Quadrupole Magnets Using a Shell-based Support Structure (TQS)

Amongst the magnet development program of a large-aperture Nb3Sn superconducting quadrupole for the Large Hadron Collider luminosity upgrade, six quadrupole magnets were built and tested using a shell based key and bladder technology (TQS). The 1 m long 90 mm aperture magnets are part of the US LHC Accelerator Research Program (LARP) aimed at demonstrating Nb3Sn technology by the year 2009, of a 3.6 m long magnet capable of achieving 200 T/m. In support of the LARP program the TQS magnets were tested at three different laboratories, LBNL, FNAL and CERN and while at CERN a technology-transfer and a four days magnet disassembly and reassembly were included. This paper summarizes the fabrication, assembly, cool-down and test results of the six magnets and compares measurements with design expectations.

A new facility to test superconducting accelerator magnets

Future high energy accelerators such as the Large Hadron Collider require accelerator magnets with the highest possible fields. For NbTi conductor magnets, this means operating at superfluid helium temperatures in the range of 1.8-1.9 K. As part of Fermilabs superconducting magnet R&D program, we have built a facility to test magnets in a vertical dewar of superfluid liquid helium. The dewar is designed for magnets up to 4 m length and 620 mm diameter, with a temperature range of 1.8 K to 4.4 K and 1 atmosphere helium. The power system consists of 10 kA and 8.8 kA power supplies operating in parallel, with a bus work and an extraction circuit that can accommodate up a 18 kA excitation current. A description of the facility as well as operational experience from the first magnet tests are presented.

Development and Test of LARP Technological Quadrupole (TQC) Magnet

In support of the development of a large-aperture superconducting quadrupole for the Large Hadron Collider (LHC) luminosity upgrade, two-layer quadrupole models (TQC and TQS) with 90 mm aperture are being constructed at Fermilab and LBNL within the framework of the US LHC Accelerator Research Program (LARP). This paper describes the construction and test of model TQC01. ANSYS calculations of the structure are compared with measurements during construction. Fabrication experience is described and in-process measurements are reported. Test results at 4.5 K are presented, including magnet training, current ramp rate studies and magnet quench current. Results of magnetic measurements at helium temperature are also presented.

Status of the LHC inner triplet quadrupole program at Fermilab

Fermilab, in collaboration with LBNL and BNL, is developing a quadrupole for installation in the interaction region inner triplets of the LHC. This magnet is required to have an operating gradient of 215 T/m across a 70 mm coil bore, and operates in superfluid helium at 1.9 K. A 2 m magnet program addressing mechanical, magnetic, quench protection, and thermal issues associated with the design was completed earlier this year, and production of the first full length, cryostatted prototype magnet is underway. This paper summarizes the conclusions of the 2 m program, and the design and status of the first full-length prototype magnet.

Development and test of Nb/sub 3/Sn cos-theta dipoles based on PIT strands

Fermilab is involved in the development of new generation high-field accelerator magnets using state-of-the-art Nb/sub 3/Sn strands produced using different technologies. Two 1-m long models-mirror configuration and dipole magnet-were fabricated recently at Fermilab based on powder-in-tube (PIT) Nb/sub 3/Sn strands with small effective filament size. This paper describes the parameters of superconducting strands and cable, the details of magnet design and fabrication procedure, and reports the results of PIT coil testing.

Feasibility Study of

Feasibility study of Cu stabilized Nb3Al strand and Rutherford cable for the application to high field accelerator magnets are being done at Fermilab in collaboration with NIMS. The Nb3Al strand, which was developed and manufactured at NIMS in Japan, has a non-copper Jc of about 844 A/mm2 at 15 Tesla at 4.2 K, a copper content of 50%, and filament size of about 50 microns. Rutherford cables with 27 Nb3Al strands of 1.03 mm diameter were fabricated and tested. Quench tests on a short cable were done to study its stability with only its self field, utilizing a high current transformer. A pair of 2 meter long Nb3Al cables was tested extensively at CERN at 4.3 and 1.9 K up to 11 Tesla including its self field with a high transport current of 20.2 kA. In the low field test we observed instability near splices and in the central region. This is related to the flux-jump like behavior, because of excessive amount of Nb in the Nb3Al strand. There is possibility that the Nb in Nb3Al can cause instability below 2 Tesla field regions. We need further investigation on this problem. Above 8 Tesla, we observed quenches near the critical surface at fast ramp rate from 1000 to 3000 A/sec, with quench velocity over 100 m/sec. A small racetrack magnet was made using a 14 m of Rutherford cable and successfully tested up to 21.8 kA, corresponding to 8.7 T.

{\rm Nb}_{3}{\rm Al}

The high performance NbSn strand produced by Oxford Superconducting Technology (OST) with the Restack Rod Process (RRP) is presently considered as a baseline conductor for the Fermilabs accelerator magnet R∓mp;mp;D program. To improve the strand stability in the current and field range expected in magnet models, the number of subelements in the strand was increased by a factor of two (from 54 to 108), which resulted in a smaller effective filament size. The performance of the 1.0 and 0.7 mm strands of this design was studied using virgin and deformed strand samples. 27-strand Rutherford cables made of 1 mm strand were also tested using a superconducting transformer, small racetrack and 1-m shell-type dipole coils. This paper presents the RRP strand and cable parameters, and reports the results of strand, cable and coil testing.

Rutherford Cable for High Field Accelerator Magnet Application

The LHC Accelerator Research Program (LARP) has a primary goal to develop, assemble, and test full size Nb3Sn quadrupole magnet models for a luminosity upgrade of the Large Hadron Collider (LHC). A major milestone in this development is to assemble and test, by the end of 2009, two 4 m-long quadrupole cold masses, which will be the first Nb3Sn accelerator magnet models approaching the length of real accelerator magnets. The design is based on the LARP Technological Quadrupoles (TQ), under development at FNAL and LBNL, with gradient higher than 200 T/m and aperture of 90 mm. The mechanical design will be chosen between two designs presently explored for the TQs: traditional collars and Al-shell based design (preloaded by bladders and keys). The fabrication of the first long quadrupole model is expected to start in the last quarter of 2007. Meanwhile the fabrication of 4 m-long racetrack coils started this year at BNL. These coils will be tested in an Al-shell based supporting structure developed at LBNL. Several challenges have to be addressed for the successful fabrication of long Nb3Sn coils. This paper presents these challenges with comments and solutions adopted or under study for these magnets. The coil design of these magnets, including conductor and insulation features, and quench protection studies are also presented.