J.C. Tompkins

R&D of Nb/sub 3/Sn accelerator magnets at Fermilab

Fermilab is developing and investigating different high-field magnets (HFM) for present and future accelerators. The HFM R&D program focused on the 10-12 T magnets based on Nb/sub 3/Sn superconductor and explored both basic magnet technologies for brittle superconductors-wind-and-react and react-and-wind. Magnet design studies in support of LHC upgrades and VLHC were conducted. A series of 1-m long cos-theta dipole models based on the wind-and-react technique was fabricated and tested. Three 1-m long flat racetracks and the common coil dipole model, based on a single-layer coil and react-and-wind technique, were also fabricated and tested. Extensive theoretical and experimental studies of electro-magnetic instabilities in Nb/sub 3/Sn strands, cables and magnets were performed and led to a successful 10 T dipole model. This paper presents the details of Fermilabs HFM program, reports its status and major results, and formulates the next steps for the program.

Field alignment of quadrupole magnets for the LHC interaction regions

High-gradient superconducting quadrupole magnets are being developed by the US LHC Accelerator Project for the Interaction Regions of the Large Hadron Collider. Determination of the magnetic axis for alignment of these magnets will be performed using a single stretched wire system. These measurements will be done both at room and cryogenic temperatures with very long wire lengths, up to 20 m. This paper reports on the stretched wire alignment methodology to be employed: and the results of recent room-temperature measurements on a 2 m model magnet with long wire lengths.

A new facility to test superconducting accelerator magnets

Future high energy accelerators such as the Large Hadron Collider require accelerator magnets with the highest possible fields. For NbTi conductor magnets, this means operating at superfluid helium temperatures in the range of 1.8-1.9 K. As part of Fermilabs superconducting magnet R&D program, we have built a facility to test magnets in a vertical dewar of superfluid liquid helium. The dewar is designed for magnets up to 4 m length and 620 mm diameter, with a temperature range of 1.8 K to 4.4 K and 1 atmosphere helium. The power system consists of 10 kA and 8.8 kA power supplies operating in parallel, with a bus work and an extraction circuit that can accommodate up a 18 kA excitation current. A description of the facility as well as operational experience from the first magnet tests are presented.

Status of the LHC inner triplet quadrupole program at Fermilab

Fermilab, in collaboration with LBNL and BNL, is developing a quadrupole for installation in the interaction region inner triplets of the LHC. This magnet is required to have an operating gradient of 215 T/m across a 70 mm coil bore, and operates in superfluid helium at 1.9 K. A 2 m magnet program addressing mechanical, magnetic, quench protection, and thermal issues associated with the design was completed earlier this year, and production of the first full length, cryostatted prototype magnet is underway. This paper summarizes the conclusions of the 2 m program, and the design and status of the first full-length prototype magnet.

Application of PCB and FDM Technologies to Magnetic Measurement Probe System Development

Rotating coil probes are essential for measuring harmonic multipole fields of accelerator magnets. A fundamental requirement of these probes is their accuracy, which typically implies that the probes need to be very stiff and straight, have highly accurate knowledge of the placement of windings, and an ability to buck the fundamental fields well in order to suppress the effects of vibrations. Ideally, for an R&D test environment, probe fabrication should also be easy and low-cost, so that probe parameters (type, length, number of turns, radius, etc.) can be customized to the magnet requiring test. Such facility allows measurement optimization for magnets of various multipolarity, aperture size, cable twist pitch, etc. The accuracy and construction flexibility aspects of probe development, however, are often at odds with each other. This paper reports on application of printed-circuit board and fused-deposition modeling technologies, and what these offer to the fabrication of magnetic measurement probe systems.

Performance of HQ02, an Optimized Version of the 120 mm

In preparation for the high luminosity upgrade of the Large Hadron Collider (LHC), the LHC Accelerator Research Program (LARP) is developing a new generation of large aperture high-field quadrupoles based on Nb3Sn technology. One meter long and 120 mm diameter HQ quadrupoles are currently produced as a step toward the eventual aperture of 150 mm. Tests of the first series of HQ coils revealed the necessity for further optimization of the coil design and fabrication process. A new model (HQ02) has been fabricated with several design modifications, including a reduction of the cable size and an improved insulation scheme. Coils in this magnet are made of a cored cable using 0.778 mm diameter Nb3Sn strands of RRP 108/127 subelement design. The HQ02 magnet has been fabricated at LBNL and BNL, and then tested at Fermilab. This paper summarizes the performance of HQ02 at 4.5 K and 1.9 K temperatures.

\hbox{Nb}_{3}\hbox{Sn}

A 43.5 mm aperture dipole magnet with a nominal field of 11 T is being fabricated at Fermilab. The design is based on a two-layer shell-type coil structure made of Rutherford-type Nb/sub 3/Sn cable with wind and react technology. The mechanical support structure consists of vertically split iron yoke locked by two aluminum clamps and a 8 mm thick stainless steel skin. This paper summarizes the fabrication details of the first dipole model and test results from a 2110 mm long mechanical model.

LARP Quadrupole

Multifilamentary Ag-sheathed Bi2Sr2CaCu2Ox (Bi-2212) wire can carry sufficient critical current density Jc for the development of powerful superconducting magnets. However, the range of its applications is limited by the low mechanical strength of the Ag/Bi-2212 strand. A potential solution is to cable Ag/Bi-2212 wire with high-strength materials that are compatible with the Bi-2212 heat treatment in an oxygen atmosphere. Past attempts have not always been successful, because the high-strength materials reacted with Bi-2212 wires, significantly reducing their Jc. We examined the nature of reactions occurring when Ag/Bi-2212 wires are heat-treated in direct contact with several commonly used high-strength alloys and a new Fe-Cr-Al alloy. INCONEL X750 and INCONEL 600 resulted in significant Jc loss, whereas Ni80-Cr caused little or no Jc loss; however, all of them formed chromium oxide that subsequently reacted with silver, creating cracks in the silver sheath. We found that Fe-Cr-Al did not show significant reactions with Ag/Bi-2212 strands. Scanning electron microscopy (SEM) and energy dispersive x-ray (EDS) examinations revealed that the Fe-Cr-Al alloy benefits from the formation of a uniform, crack-free, continuous alumina layer on its surface that does not react with Ag and that helps minimize the Cu loss found with INCONEL X750 and INCONEL 600. We fabricated prototype 6-around-1 cables with six Bi-2212 strands twisted and transposed around an Fe-Cr-Al alloy core coated with TiO2. After standard 1 bar melt processing, the cable retained 100% of the total current-carrying capability of its strands, and, after a 10 bar overpressure processing, the cable reached a total current of 1025 A at 4.2 K and 10 T. Tensile tests showed that Fe-Cr-Al becomes brittle after being cooled to 4.2 K, whereas INCONEL X750 remains ductile and retains a modulus of 183 GPa. We proposed new cable designs that take advantage of the chemical compatibility of Fe-Cr-Al and high strength of INCONEL X750 for various high-field magnet applications.

Fabrication of the shell-type Nb/sub 3/Sn dipole magnet at Fermilab

One of the US-LHC accelerator research program goals is to develop and prove the design and technology of quadrupoles for an upgrade of the LHC Interaction Region (IR) inner triplets. Four 1-m long technology quadrupole models with a 90 mm bore and field gradient of 200 T/m based on similar coils and different mechanical structures have been developed. In this paper, we present the field quality measurements of the first several models performed at room temperature as well as at superfluid helium temperature in a wide field range. The measured field harmonics are compared to the calculated ones. The field quality of quadrupole models is compared with the NbTi quadrupoles recently produced at Fermilab for the first generation LHC IRs.

High strength kiloampere Bi2Sr2CaCu2Ox cables for high-field magnet applications

Two short Nb/sub 3/Sn dipole models based on a single-bore cos-theta coil with a cold iron yoke were fabricated and tested at Fermilab. This paper summarizes the details of magnet design and fabrication procedure, and reports the test results including quench performance and quench heater studies, and the magnetic measurements.