Sami-Seppo Ovaska

Structure and Transport Properties of Mixed-Matrix Membranes Based on Polyimides with ZrO2 Nanostars

Mixed-matrix membranes based on amorphous and semi-crystalline polyimides with zirconium dioxide (ZrO2) nanostars were synthesized. Amorphous poly(4,4′-oxydiphenylenepyromellitimide) and semi-crystalline polyimide prepared from 1,4-bis(4-aminophenoxy)benzene and 4,4’-oxydiphthalic anhydride were used. The effect of ZrO2 nanostars on the structure and morphology of nanocomposite membranes was studied by wide-angle X-ray scattering, scanning electron microscopy, atomic force microscopy, and contact angle measurements. Thermal properties and stability were investigated by thermogravimetric analysis and differential scanning calorimetry. Transport properties of hybrid membranes containing 5 wt % ZrO2 were tested for pervaporation of a mixture of butanol–water with 10 wt % H2O content. It was found that a significant amount of the ZrO2 added to the semi-crystalline polyimide is encapsulated inside spherulites. Therefore, the beneficial influence of inorganic filler on the selectivity of mixed-matrix membrane with respect to water was hampered. Mixed-matrix membranes based on amorphous polymer demonstrated the best performance, because water molecules had higher access to inorganic particles.

Corona Treatment of Filled Dual-polymer Dispersion Coatings: Surface Properties and Grease Resistance

Dispersion coating layers consisting of hydroxypropylated starch, 0–30 pph of barrier-grade talc and 0–10 pph of styrene-butadiene latex were subjected to both positive and negative direct-current corona treatments utilizing a specially developed dynamic treatment unit. The effects of the surface composition (barrier coating) on the response to the direct current corona treatment were evaluated by measuring contact angles and determining the surface energy. The effects of corona treatment on the properties of the barrier coating were further determined by measuring the contact angle of rapeseed oil and the grease resistance. It was found that the grease resistance of the corona-treated barrier coatings was substantially lower than that of untreated samples, which was ascribed to holes caused by corona discharge strike-through and to chemical changes on the treated surfaces. The corona treatment lowered the surface energy of the coatings, as indicated by an increase in the contact angles of water and rapeseed oil. Changes in the dispersion part of the surface energy were recorded, particularly after positive treatment voltage, whereas a negative discharge led to greater changes in the polar part of the surface energy. X-ray photoelectron spectroscopy (XPS) tests revealed an increase in the proportion of talc at the surface after corona treatment, which indicates a migration caused by the applied electric field. The peak force tapping mode of an atomic force microscope revealed moderate topographical changes in the coatings and a decrease in surface elasticity, supporting the migration of talc particles. In addition, significant changes in the physicochemical properties of the untreated reverse side were observed.

Characterisation of Pulsed-Fibre-Laser-Perforated Polymeric Food Package Films

A packaging material requires a proper interaction with regard to water vapour transmission between the product and the outside environment. For many fresh food products such as bakery goods, fruits, and vegetables, microperforation is utilised to extend the shelf life of the foodstuff and to provide better food quality. The microperforation potential of five commercial polymeric films has been evaluated using a pulsed fibre laser technique, and significant differences were found between the films in the penetration of the laser beam and in the diameter of the perforation. Breathable polymeric packaging films were prepared with an average laser power of 20 W and a pulse duration of 200 ns. The numbers of holes (80 μm in diameter) in the films were approx. 2000 holes/m2 and 4000 holes/m2. As expected, the number of perforations affected the water vapour transmission (WVT): the WVT was 11 g/m2/d for unperforated film, and 60 g/m2/d for the film with 4000 holes/m2, indicating that the fibre laser can be used successfully for microperforating this type of polymeric films. However, microscopic and microtomographic analyses revealed major differences in hole formation behaviour and in the wall structures of the microperforations.

The versatility of the Bristow absorption tester – a review

Abstract This paper reviews the use of the Bristow Absorption Tester (known also as the Bristow wheel) in the characterization of fiber-based substrates. The Bristow wheel is a laboratory-scale instrument that has been designed for studying substrate wettability and dynamic liquid absorption properties in short time intervals, which are important in many converting and printing processes of paper and paperboard. The tester also gives information about substrate roughness. The Bristow wheel has shown great usefulness in predicting print quality especially in inkjet applications, in which a good correlation between print quality (letter area) and ink penetration rate has been found by several researchers. The apparatus is particularly useful in dynamic wetting studies, but it has also been successfully used in numerous other research purposes such as the determination of the degree of sizing, evaluation of material glueability, and various coatability studies. Modifications of both the testing principle and the tester structure have also been reported. These include e. g. equipping the apparatus with a corona unit that makes it possible to mimic a printing process on a relevant time-scale. This review summarizes the reported applications of Bristow wheel with a special focus on tester performance and versatility.

Effect of blank pre-conditioning humidity on the dimensional accuracy and rigidity of paperboard trays

Abstract Optimization of storage conditions is essential for successful converting of paperboard. This paper investigates the effect of blank moisture content on the dimensional accuracy and rigidity of press-formed paperboard trays. The trays were manufactured from uncoated, pigment-coated and extrusion-coated paperboards and multi-layer materials using fixed process parameters. Because of the different layer structures and coatings, the paperboards showed different hygroscopic behavior. Prior to converting trials, the bursting strength of paperboards under different moisture conditions was assessed. It was found that the moisture content has only a minor influence on bursting strength, but moisture affects blank curling tendency and dimensional accuracy of the tray. A high blank moisture content led to a loss of the dimensional stability and load-bearing capacity of trays, although based on earlier knowledge it is evident that the moisture content should be high for successful press-forming. As expected, a low blank moisture content increased the prevalence of ruptures in forming but the resulting trays were stiffer and their dimensional accuracy was better. It was suggested that the increased stiffness is related to a more efficient moisture removal during the press-forming, so that the fiber network is more effectively consolidated due to e. g. the formation of hydrogen bonds.

Optimizing electric corona treatment for hydroxypropylated starch-based coatings

The aim of this investigation was to determine the role of negative direct current and alternating current (plasma) corona treatments in modification of bio-based dispersion barrier coatings and the response of replacing fossil-based binder with a thermoplastic bio-based binder (starch). The study emphasizes the importance of understanding and optimizing electric corona discharge in order to obtain high oxidation level without harming the substrate and causing unintentional treatment of the reverse side. The coatings were exposed to different corona treatment conditions using a novel developed sheet-fed laboratory-scale device. Corona-induced topographical, mechanical and surface chemical changes were observed from atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and contact angle and surface energy measurements. XPS results indicated further that partial starch decomposition occurred after plasma treatment. Coated surfaces became substantially smoother after both treatments suggesting that nanoparticle migration and re-orientation effects occurred. Additionally, reverse side effects and strike through were also discussed.