Sean L. Borkowski

Nondestructive evaluation of orthopaedic implant stability in THA using highly nonlinear solitary waves

We propose a new biomedical sensing technique based on highly nonlinear solitary waves to assess orthopaedic implant stability in a nondestructive and efficient manner. We assemble a granular crystal actuator consisting of a one-dimensional tightly packed array of spherical particles, to generate acoustic solitary waves. Via direct contact with the specimen, we inject acoustic solitary waves into a biomedical prosthesis, and we nondestructively evaluate the mechanical integrity of the bone–prosthesis interface, studying the properties of the waves reflected from the contact zone between the granular crystal and the implant. The granular crystal contains a piezoelectric sensor to measure the travelling solitary waves, which allows it to function also as a sensor. We perform a feasibility study using total hip arthroplasty (THA) samples made of metallic stems implanted in artificial composite femurs using polymethylmethacrylate for fixation. We first evaluate the sensitivity of the proposed granular crystal sensor to various levels of prosthesis insertion into the composite femur. Then, we impose a sequence of harsh mechanical loading on the THA samples to degrade the mechanical integrity at the stem–cement interfaces, using a femoral load simulator that simulates aggressive, accelerated physiological loading. We investigate the implant stability via the granular crystal sensor–actuator during testing. Preliminary results suggest that the reflected waves respond sensitively to the degree of implant fixation. In particular, the granular crystal sensor–actuator successfully detects implant loosening at the stem–cement interface following violent cyclic loading. This study suggests that the granular crystal sensor and actuator has the potential to detect metal–cement defects in a nondestructive manner for orthopaedic applications.

Comparison of three posterior dynamic stabilization devices.

Study Design. A biomechanical study using human cadaveric lumbar spinal motion segments and three different posterior stabilization devices. Objective. To compare the range of motion, disc height, and foraminal area of a spinal motion segment intact, injured, and fixed with each of three posterior lumbar motion preservation devices. Summary of Background Data. Motion-sparing lumbar posterior dynamic stabilization devices are gaining increasing popularity, particularly for the treatment of degenerative disc disease. Methods. The PercuDyn, the X-Stop, and the Isobar posterior stabilization devices were compared using an in vitro cadaveric model. First, pure moments of ±8 Nm were applied in all three planes, then a follower load of 700 N was applied, and finally, sagittal bending tests were repeated. All tests were conducted using an 8-df servohydraulic load frame. Experiments were performed intact, with a simulated injury, and then with each of the three devices for a total of four specimens per device. Foraminal area and disc height (posterolateral and anterior surface) were measured under neutral and peak torques in all three planes and range of motion was recorded for all experimental conditions. Results. Overall, the injury model successfully increased range of motion and decreased disc height and foraminal area. Once treated with one of the three implants, the PercuDyn was most effective at preventing hyperextension, decreasing extension with a follower load by a mean of 52% compared to injured conditions (P = 0.07). The X-Stop stabilized the posterior column, increasing foraminal area under all conditions, particularly extension with a follower load, by 27% compared to injured conditions (P = 0.01). The Isobar, the only device to stabilize the anterior column, increased anterior disc height under flexion with a follower load by 22% (P = 0.03). Conclusion. All three devices functioned as intended by their respective manufacturers, but each appeared to excel in different areas; therefore, each should be used for unique clinical applications.

Quantification of Increase in Three-dimensional Spine Flexibility Following Sequential Ponte Osteotomies in a Cadaveric Model

BACKGROUND Posterior-only procedures are becoming more popular for treatment of rigid adolescent idiopathic scoliosis, but little is known about the quantitative correction potential for Ponte osteotomies. The objective of this study was to quantify and compare the range of motion of intact multilevel thoracic spine segments with the same segments after each of 3 sequential Ponte osteotomies. METHODS We tested 5 human cadaveric thoracic spine segments, spanning T-T6, or T7-T12, in an 8-degree-of-freedom servo-hydraulic load frame, monitoring motion of each vertebra with an optical motion tracker. We measured range of motion while we applied cyclic, pure moment loading to produce flexion-extension, lateral bending, and axial rotation at a rate of 0.5°/second, to a maximum of ± 6 Nm. Each specimen was tested intact and after each of 3 sequential Ponte osteotomies. RESULTS Total range of motion for the segments (either T2-T5 or T8-T11) increased by as much as 1.6° in flexion, 1.5° in extension, 0.5° in lateral bending, and 2.8° in axial rotation with each osteotomy. Because of the variation in initial specimen stiffness, we normalized motions to the intact values. In flexion, average range of motion increased after each osteotomy compared with intact, by 33%, 56%, and 69%. In extension, slightly smaller increases were seen, increasing by as much as 56% after the third osteotomy. In lateral bending, Ponte osteotomies had little effect on range of motion. In axial rotation, range of motion increased by 16%, 29%, and 65% after 3 osteotomies. CONCLUSIONS Sequential Ponte osteotomies increased range of motion in flexion, extension, and axial rotation, but not in lateral bending. These results suggest that the Ponte osteotomy may be appropriate when using derotational correction maneuvers, or to improve apical lordosis at the apex of curvature during posterior spinal fusion procedures. Although these techniques are effective in gaining correction for kyphotic deformities and rigid curvatures, they add time and blood loss to the procedure.

Site-Specific Quantification of Bone Quality Using Highly Nonlinear Solitary Waves

Osteoporosis is a well recognized problem affecting millions of individuals worldwide. The ability to diagnose problems in an effective, efficient, and affordable manner and identify individuals at risk is essential. Site-specific assessment of bone mechanical properties is necessary, not only in the process of fracture risk assessment, but may also be desirable for other applications, such as making intraoperative decisions during spine and joint replacement surgeries. The present study evaluates the use of a one-dimensional granular crystal sensor to measure the elastic properties of bone at selected locations via direct mechanical contact. The granular crystal is composed of a tightly packed chain of particles that interact according to the Hertzian contact law. Such chains represent one of the simplest systems to generate and propagate highly nonlinear acoustic signals in the form of compact solitary waves. First, we investigated the sensitivity of the sensor to known variations in bone density using a synthetic cancellous bone substitute, representing clinical bone quality ranging from healthy to osteoporotic. Once the relationship between the signal response and known bone properties was established, the sensor was used to assess the bone quality of ten human cadaveric specimens. The efficacy and accuracy of the sensor was then investigated by comparing the sensor measurements with the bone mineral density (BMD) obtained using dual-energy x-ray absorptiometry (DEXA). The results indicate that the proposed technique is capable of detecting differences in bone quality. The ability to measure site-specific properties without exposure to radiation has the potential to be further developed for clinical applications.

How Do Different Anterior Tibial Tendon Transfer Techniques Influence Forefoot and Hindfoot Motion

BackgroundIdiopathic clubfoot correction is commonly performed using the Ponseti method and is widely reported to provide reliable results. However, a relapsed deformity may occur and often is treated in children older than 2.5 years with repeat casting, followed by an anterior tibial tendon transfer. Several techniques have been described, including a whole tendon transfer using a two-incision technique or a three-incision technique, and a split transfer, but little is known regarding the biomechanical effects of these transfers on forefoot and hindfoot motion.Questions/purposeWe used a cadaveric foot model to test the effects of three tibialis anterior tendon transfer techniques on forefoot positioning and production of hindfoot valgus.MethodsTen fresh-frozen cadaveric lower legs were used. We applied 150 N tension to the anterior tibial tendon, causing the ankle to dorsiflex. Three-dimensional motions of the first metatarsal, calcaneus, and talus relative to the tibia were measured in intact specimens, and then repeated after each of the three surgical techniques.ResultsUnder maximum dorsiflexion, the intact specimens showed 6° (95% CI, 2.2°–9.4°) forefoot supination and less than 3° (95% CI, 0.4°–5.3°) hindfoot valgus motion. All three transfers provided increased forefoot pronation and hindfoot valgus motion compared with intact specimens: the three-incision whole transfer provided 38° (95% CI, 33°–43°; p < 0.01) forefoot pronation and 10° (95% CI, 8.5°–12°; p < 0.01) hindfoot valgus; the split transfer, 28° (95% CI, 24°–32°; p < 0.01) pronation, 9° (95% CI, 7.5°–11°; p < 0.01) valgus; and the two-incision transfer, 25° (95% CI, 20°–31°; p < 0.01) pronation, 6° (95% CI, 4.2°–7.8°; p < 0.01) valgus.ConclusionAll three techniques may be useful and deliver varying degrees of increased forefoot pronation, with the three-incision whole transfer providing the most forefoot pronation. Changes in hindfoot motion were small.Clinical RelevanceOur study results show that the amount of forefoot pronation varied for different transfer methods. Supple dynamic forefoot supination may be treated with a whole transfer using a two-incision technique to avoid overcorrection, while a three-incision technique or a split transfer may be useful for more resistant feet. Confirmation of these findings awaits further clinical trials.

Biomechanical testing of pin configurations in supracondylar humeral fractures: the effect of medial column comminution.

Objectives: We measured biomechanical stability in simulated supracondylar humeral fractures fixed with each of 6 pin configurations, 2 with associated medial comminution, and developed a technique for reproducible pin placement and divergence. Methods: A transverse supracondylar osteotomy was performed on 36 biomechanical humerus models. Of these, 24 (4 groups of 6 specimens each) were fixed with pins in 1 of 4 lateral entry configurations. The remaining 12 (2 groups of 6 specimens each) had a 30-degree medial wedge removed from the distal humerus and were fixed with 1 of 2 configurations. Half of each group was tested under axial rotation and the other half under varus bending. The distal humerus was divided into 4 equal regions from lateral to medial (1–4). Lateral entry pins were inserted through regions 1–3, whereas the medial pin was inserted through region 4. Results: Without comminution, 3 widely spaced, divergent lateral entry pins resulted in higher torsional stiffness (0.36 Nm/degree) than 2 pins in adjacent regions (P < 0.055), but similar to 2 pins in nonadjacent regions (P = 0.57). Three lateral entry pins had higher bending stiffness (79.6 N/mm) than 2 pins, which ranged from 46.7 N/mm (P < 0.01) to 62.5 N/mm (P = 0.21). With comminution, adding a third medial entry pin increased torsional stiffness (0.13–0.24 Nm/degree, P < 0.01) and increased bending stiffness (38.7–44.7 N/mm, P = 0.10). Conclusions: For fractures without medial column comminution, fixation using 3 lateral entry pins may provide the greatest combination of torsional and bending stiffness. With medial comminution, adding a third medial pin increased torsional stiffness (P < 0.01) and bending stiffness (P = 0.10).

Static and dynamic fatigue behavior of topology designed and conventional 3D printed bioresorbable PCL cervical interbody fusion devices.

Recently, as an alternative to metal spinal fusion cages, 3D printed bioresorbable materials have been explored; however, the static and fatigue properties of these novel cages are not well known. Unfortunately, current ASTM testing standards used to determine these properties were designed prior to the advent of bioresorbable materials for cages. Therefore, the applicability of these standards for bioresorbable materials is unknown. In this study, an image-based topology and a conventional 3D printed bioresorbable poly(ε)-caprolactone (PCL) cervical cage design were tested in compression, compression-shear, and torsion, to establish their static and fatigue properties. Difficulties were in fact identified in establishing failure criteria and in particular determining compressive failure load. Given these limitations, under static loads, both designs withstood loads of over 650 N in compression, 395 N in compression-shear, and 0.25 Nm in torsion, prior to yielding. Under dynamic testing, both designs withstood 5 million (5M) cycles of compression at 125% of their respective yield forces. Geometry significantly affected both the static and fatigue properties of the cages. The measured compressive yield loads fall within the reported physiological ranges; consequently, these PCL bioresorbable cages would likely require supplemental fixation. Most importantly, supplemental testing methods may be necessary beyond the current ASTM standards, to provide more accurate and reliable results, ultimately improving preclinical evaluation of these devices.

Fixation of Non-Cemented Total Hip Arthroplasty Femoral Components in a Simulated Proximal Bone Defect Model

An accelerated sequential proximal femoral bone loss model was used to measure the initial stability of three noncemented femoral stem designs: fully porous-coated, proximally porous-coated, and dual-tapered, diaphyseal press-fit (N=18). Only dual-tapered, diaphyseal press-fit stems remained stable with as much as 105 mm of bone loss, with average cyclic micromotion remaining below 25 μm in ML and below 10 μm in AP planes. In contrast, with proximally coated and fully coated stem designs with circular or oval cross-sections, 60mm of bone loss, resulting in lower than 10 cm of diaphyseal bone contact length, led to gross instability, increasing average cyclic micromotions to greater than 100 μm prior to failure. Therefore, the results provide support for using a dual-tapered stem in revision cases with proximal bone loss.

Application of the Restoring Force Method for Identification of Lumbar Spine Flexion-Extension Motion Under Flexion-Extension Moment

The restoring force method (RFM), a nonparametric identification technique established in applied mechanics, was used to maximize the information obtained from moment-rotation hysteresis curves under pure moment flexion-extension testing of human lumbar spines. Data from a previous study in which functional spine units were tested intact, following simulated disk injury, and following implantation with an interspinous process spacer device were used. The RFM was used to estimate a surface map to characterize the dependence of the flexion-extension rotation on applied moment and the resulting axial displacement. This described each spine response as a compact, reduced-order model of the complex underlying nonlinear biomechanical characteristics of the tested specimens. The RFM was applied to two datasets, and successfully estimated the flexion-extension rotation, with error ranging from 3 to 23%. First, one specimen, tested in the intact, injured, and implanted conditions, was analyzed to assess the differences between the three specimen conditions. Second, intact specimens (N = 12) were analyzed to determine the specimen variability under equivalent testing conditions. Due to the complexity and nonlinearity of the hysteretic responses, the mathematical fit of each surface was defined in terms of 16 coefficients, or a bicubic fit, to minimize the identified (estimated) surface fit error. The results of the first analysis indicated large differences in the coefficients for each of the three testing conditions. For example, the coefficient corresponding to the linear stiffness (a01) had varied magnitude among the three conditions. In the second analysis of the 12 intact specimens, there was a large variability in the 12 unique sets of coefficients. Four coefficients, including two interaction terms comprised of both axial displacement and moment, were different from zero (p < 0.05), and provided necessary quantitative information to describe the hysteresis in three dimensions. The results suggest that further work in this area has the potential to supplement typical biomechanical parameters, such as range of motion, stiffness, and neutral zone, and provide a useful tool in diagnostic applications for the reliable detection and quantification of abnormal conditions of the spine.

Site-Specific Diagnostic Evaluation of Hard Biological Tissues Using Solitary Waves

We perform site-specific diagnostic evaluation of hard biological tissues via highly nonlinear solitary waves. Solitary waves are compact-supported tunable pulses with extremely high energy density, which can be efficiently formed in a chain of ordered granular particles defined as 1D granular crystals. We transmit a single pulse of solitary waves into specific areas of artificial biological systems via direct mechanical contact with a granular crystal sensor. We then record the solitary waves backscattered from a targeted bone area to assess its mechanical stiffness. By taking advantage of the coupling between nonlinear granular media and biological systems, we demonstrate that reflected solitary waves are highly sensitive to site-specific mechanical properties of hard biological tissues. The efficacy of the diagnostic approach is investigated by comparing the stiffness measurements with nominal elastic moduli of polyurethane foams that mimic osteoporotic bone. We also perform numerical investigations via a discrete element (DE) model, simulating propagation and attenuation of solitary waves at the interfaces. The site-specific evaluation technique via solitary waves has the potential for clinical applications, such as assisting appropriate intraoperative decision during joint replacement or spinal surgery for better surgical outcome.