Suchol Savagatrup

Mechanical degradation and stability of organic solar cells: molecular and microstructural determinants

The mechanical properties of organic semiconductors and the mechanical failure mechanisms of devices play critical roles in the yield of modules in roll-to-roll manufacturing and the operational stability of organic solar cells (OSCs) in portable and outdoor applications. This paper begins by reviewing the mechanical properties—principally stiffness and brittleness—of pure films of organic semiconductors. It identifies several determinants of the mechanical properties, including molecular structures, polymorphism, and microstructure and texture. Next, a discussion of the mechanical properties of polymer–fullerene bulk heterojunction blends reveals the strong influence of the size and purity of the fullerenes, the effect of processing additives as plasticizers, and the details of molecular mixing—i.e., the extent of intercalation of fullerene molecules between the side chains of the polymer. Mechanical strain in principle affects the photovoltaic output of devices in several ways, from strain-evolved changes in alignment of chains, degree of crystallinity, and orientation of texture, to debonding, cohesive failure, and cracking, which dominate changes in the high-strain regime. These conclusions highlight the importance of mechanical properties and mechanical effects on the viability of OSCs during manufacture and in operational environments. The review—whose focus is on molecular and microstructural determinants of mechanical properties—concludes by suggesting several potential routes to maximize both mechanical resilience and photovoltaic performance for improving the lifetime of devices in the near term and enabling devices that require extreme deformation (i.e., stretchability and ultra-flexibility) in the future.

Increased elasticity of a low-bandgap conjugated copolymer by random segmentation for mechanically robust solar cells

Despite the necessity of organic electronic materials to undergo large deformations in flexible, ultra-thin, and stretchable applications, many high-performance organic semiconductors are mechanically fragile. This paper describes an approach to increase the elasticity of low-bandgap conjugated polymers by statistical incorporation of unlike monomers. The material under study is PDPP2FT, an alternating copolymer. Synthesized by the Stille polymerization, it comprises an N-alkylated diketopyrrolopyrrole (DPP) unit flanked by two furan rings (2F) alternating with thiophene (T). In the modified (“segmented”) polymer, PDPP2FT-seg-2T, the DPP is exchanged for a tail-to-tail coupled unit of two 3-hexylthiophene rings (bithiophene, 2T) in an average of one of approximately five repeat units. 1H NMR spectroscopy, ultraviolet-visible spectroscopy, and gel-permeation chromatography confirm the presence and covalent incorporation of the 2T units within the conjugated backbone of the segmented polymer. The tensile modulus of the segmented polymer, 0.93 ± 0.16 GPa, is lower than that of the homopolymer, 2.17 ± 0.35 GPa. When blended with PC61BM, the segmented material produces devices with power conversion efficiencies of 2.82 ± 0.28%, which is similar to that of PDPP2FT, 2.52 ± 0.34%. These results suggest that it is possible to increase the mechanical resiliency of semiconducting polymers for solar cells without having a deleterious effect on the photovoltaic properties.

Stretching and conformal bonding of organic solar cells to hemispherical surfaces

This paper describes the stretching and conformal bonding (i.e., decal-transfer printing) of organic solar cells in both the “conventional” and “inverted” configurations to hemispherical glass surfaces with radii of 8 mm. This action produces equivalent biaxial tensile strains of 24%, which many materials used in organic electronic devices cannot accommodate without fracture. Consideration of the mechanical properties of conjugated polymers reveals a surprising effect of a single structural parameter—the length of the alkyl side chain—on the elasticity and ductility of regioregular polythiophene. This analysis enables selection of materials that can accommodate sufficient tensile strain for non-planar applications. For polymer–fullerene solar cells, devices based on the elastic and ductile poly(3-octylthiophene) (P3OT) exhibit typical photovoltaic properties when bonded to hemispherical glass substrates, while those based on the relatively brittle poly(3-hexylthiophene) (P3HT) exhibit extensive cracking, which degrades the photovoltaic effect significantly. The results suggest that mechanical properties should be taken into account when designing and selecting organic semiconductors for applications that demand significant deformation.

Yield Point of Semiconducting Polymer Films on Stretchable Substrates Determined by Onset of Buckling.

Mechanical buckling of thin films on elastomeric substrates is often used to determine the mechanical properties of polymers whose scarcity precludes obtaining a stress-strain curve. Although the modulus and crack-onset strain can readily be obtained by such film-on-elastomer systems, information critical to the development of flexible, stretchable, and mechanically robust electronics (i.e., the range of strains over which the material exhibits elastic behavior) cannot be measured easily. This paper describes a new technique called laser determination of yield point (LADYP), in which a polymer film on an elastic substrate is subjected to cycles of tensile strain that incrementally increase in steps of 1% (i.e., 0% → 1% → 0% → 2% → 0% → 3% → 0%, etc.). The formation of buckles manifests as a diffraction pattern obtained using a laser, and represents the onset of plastic deformation, or the yield point of the polymer. In the series of conjugated polymers poly(3-alkylthiophene), where the alkyl chain is pentyl, hexyl, heptyl, octyl, and dodecyl, the yield point is found to increase with increasing length of the side chain (from approximately 5% to 15% over this range when holding the thickness between ∼200 and 300 nm). A skin-depth effect is observed in which films of <150 nm thickness exhibit substantially greater yield points, up to 40% for poly(3-dodecylthiophene). Along with the tensile modulus obtained by the conventional analysis of the buckling instability, knowledge of the yield point allows one to calculate the modulus of resilience. Combined with knowledge of the crack-onset strain, one can estimate the total energy absorbed by the film (i.e., the modulus of toughness).

Modelling the morphology and thermomechanical behaviour of low-bandgap conjugated polymers and bulk heterojunction films

This paper describes the use of molecular dynamics (MD) to predict the nanoscale morphology and thermomechanical behavior of three low-bandgap semiconducting polymers and their blends with PC71BM. While the three polymers modeled in this study—PTB7, PDTSTPD, and TQ1—all exhibit the donor–acceptor motif characteristic of high-performance donor materials in organic solar cells, they exemplify different morphologies in the solid state. Predictions from the atomistic simulations presented here include the average conjugation length of the polymers, the structural arrangement of conjugated donor and acceptor units in neat and bulk heterojunction (BHJ) films, as well as the glass transition temperature and tensile modulus of neat and BHJ polymer films. Calculated tangent correlation functions exhibit oscillatory decay. This finding suggests that DA polymers are more appropriately modeled as ribbon-like chains as opposed to worm-like chains. To account for the range of morphologies accessible by processing manipulations, both a melt-quenched and a self-aggregated morphology are prepared. Owing to the greater free volume of the self-aggregated morphology, these solid structures are found to be softer and weaker than the melt-quenched morphologies. The experimental modulus measured previously for PDTSTPD is similar to the predicted self-aggregated morphology, while the experimental modulus of PTB7 is similar to the predicted melt-quenched modulus. Our comparisons with experiment suggest that solution-processing plays a critical role in optimizing the mechanical properties of conjugated polymeric materials. Overall, the results of this study suggest the promise of MD simulations in determining the ways in which molecular structure influences the morphology and mechanical properties of bulk heterojunction films for solar cells and other organic electronic devices.

Metal-assisted exfoliation (MAE): green, roll-to-roll compatible method for transferring graphene to flexible substrates

Graphene is expected to play a significant role in future technologies that span a range from consumer electronics, to devices for the conversion and storage of energy, to conformable biomedical devices for healthcare. To realize these applications, however, a low-cost method of synthesizing large areas of high-quality graphene is required. Currently, the only method to generate large-area single-layer graphene that is compatible with roll-to-roll manufacturing destroys approximately 300 kg of copper foil (thickness = 25 μm) for every 1 g of graphene produced. This paper describes a new environmentally benign and scalable process of transferring graphene to flexible substrates. The process is based on the preferential adhesion of certain thin metallic films to graphene; separation of the graphene from the catalytic copper foil is followed by lamination to a flexible target substrate in a process that is compatible with roll-to-roll manufacturing. The copper substrate is indefinitely reusable and the method is substantially greener than the current process that uses relatively large amounts of corrosive etchants to remove the copper. The sheet resistance of the graphene produced by this new process is unoptimized but should be comparable in principle to that produced by the standard method, given the defects observable by Raman spectroscopy and the presence of process-induced cracks. With further improvements, this green, inexpensive synthesis of single-layer graphene could enable applications in flexible, stretchable, and disposable electronics, low-profile and lightweight barrier materials, and in large-area displays and photovoltaic modules.

Janus Emulsions for the Detection of Bacteria

Janus emulsion assays that rely on carbohydrate–lectin binding for the detection of Escherichia coli bacteria are described. Surfactants containing mannose are self-assembled at the surface of Janus droplets to produce particles with lectin binding sites. Janus droplets orient in a vertical direction as a result of the difference in densities between the hydrocarbon and fluorocarbon solvents. Binding of lectin to mannose(s) causes agglutination and a tilted geometry. The distinct optical difference between naturally aligned and agglutinated Janus droplets produces signals that can be detected quantitatively. The Janus emulsion assay sensitively and selectively binds to E. coli at 104 cfu/mL and can be easily prepared with long-time stability. It provides the basis for the development of inexpensive portable devices for fast, on-site pathogen detection.

Insights into Magneto-Optics of Helical Conjugated Polymers

Materials with magneto-optic (MO) properties have enabled critical fiber-optic applications and highly sensitive magnetic field sensors. While traditional MO materials are inorganic in nature, new generations of MO materials based on organic semiconducting polymers could allow increased versatility for device architectures, manufacturing options, and flexible mechanics. However, the origin of MO activity in semiconducting polymers is far from understood. In this paper, we report high MO activity observed in a chiral helical poly-3-(alkylsulfone)thiophene (P3AST), which confirms a new design for the creation of a giant Faraday effect with Verdet constants up to (7.63 ± 0.78) × 104 deg T-1 m-1 at 532 nm. We have determined that the sign of the Verdet constant and its magnitude are related to the helicity of the polymer at the measured wavelength. The Faraday rotation and the helical conformation of P3AST are modulated by thermal annealing, which is further supported by DFT calculations and MD simulations. Our results demonstrate that helical polymers exhibit enhanced Verdet constants and expand the previous design space for polythiophene MO materials that was thought to be limited to highly regular lamellar structures. The structure-property studies herein provide insights for the design of next-generation MO materials based upon semiconducting organic polymers.

Interfacial Polymerization on Dynamic Complex Colloids: Creating Stabilized Janus Droplets

Complex emulsions, including Janus droplets, are becoming increasingly important in pharmaceuticals and medical diagnostics, the fabrication of microcapsules for drug delivery, chemical sensing, E-paper display technologies, and optics. Because fluid Janus droplets are often sensitive to external perturbation, such as unexpected changes in the concentration of the surfactants or surface-active biomolecules in the environment, stabilizing their morphology is critical for many real-world applications. To endow Janus droplets with resistance to external chemical perturbations, we demonstrate a general and robust method of creating polymeric hemispherical shells via interfacial free-radical polymerization on the Janus droplets. The polymeric hemispherical shells were characterized by optical and fluorescence microscopy, scanning electron microscopy, and confocal laser scanning microscopy. By comparing phase diagrams of a regular Janus droplet and a Janus droplet with the hemispherical shell, we show that the formation of the hemispherical shell nearly doubles the range of the Janus morphology and maintains the Janus morphology upon a certain degree of external perturbation (e.g., adding hydrocarbon-water or fluorocarbon-water surfactants). We attribute the increased stability of the Janus droplets to (1) the surfactant nature of polymeric shell formed and (2) increase in interfacial tension between hydrocarbon and fluorocarbon due to polymer shell formation. This finding opens the door of utilizing these stabilized Janus droplets in a demanding environment.

Bio‐Inspired Carbon Monoxide Sensors with Voltage‐Activated Sensitivity

Carbon monoxide (CO) outcompetes oxygen when binding to the iron center of hemeproteins, leading to a reduction in blood oxygen level and acute poisoning. Harvesting the strong specific interaction between CO and the iron porphyrin provides a highly selective and customizable sensor. We report the development of chemiresistive sensors with voltage-activated sensitivity for the detection of CO comprising iron porphyrin and functionalized single-walled carbon nanotubes (F-SWCNTs). Modulation of the gate voltage offers a predicted extra dimension for sensing. Specifically, the sensors show a significant increase in sensitivity toward CO when negative gate voltage is applied. The dosimetric sensors are selective to ppm levels of CO and functional in air. UV/Vis spectroscopy, differential pulse voltammetry, and density functional theory reveal that the in situ reduction of FeIII to FeII enhances the interaction between the F-SWCNTs and CO. Our results illustrate a new mode of sensors wherein redox active recognition units are voltage-activated to give enhanced and highly specific responses.