Yier Wu

Optimal Selection of Measurement Configurations for Stiffness Model Calibration of Anthropomorphic Manipulators

The paper focuses on the calibration of elastostatic parameters of spatial anthropomorphic robots. It proposes a new strategy for optimal selection of the measurement configurations that essentially increases the efficiency of robot calibration. This strategy is based on the concept of the robot test-pose and ensures the best compliance error compensation for the test configuration. The advantages of the proposed approach and its suitability for practical applications are illustrated by numerical examples, which deal with calibration of elastostatic parameters of a 3 degrees of freedom anthropomorphic manipulator with rigid links and compliant actuated joints.

Identification of geometrical and elastostatic parameters of heavy industrial robots

The paper focuses on the stiffness modeling of heavy industrial robots with gravity compensators. The main attention is paid to the identification of geometrical and elastostatic parameters and calibration accuracy. To reduce impact of the measurement errors, the set of manipulator configurations for calibration experiments is optimized with respect to the proposed performance measure related to the end-effector position accuracy. Experimental results are presented that illustrate the advantages of the developed technique.

Design of experiments for calibration of planar anthropomorphic manipulators

The paper presents a novel technique for the design of optimal calibration experiments for a planar anthropomorphic manipulator with n degrees of freedom. Proposed approach for selection of manipulator configurations allows essentially improving calibration accuracy and reducing parameter identification errors. The results are illustrated by application examples that deal with typical anthropomorphic manipulators.

Geometric and elastostatic calibration of robotic manipulator using partial pose measurements

The paper deals with the geometric and elastostatic calibration of robotic manipulator using partial pose measurements, which do not provide the end-effector orientation. The main attention is paid to the efficiency improvement of identification procedure. In contrast to previous works, the developed calibration technique is based on the direct measurements only. To improve the identification accuracy, it is proposed to use several reference points for each manipulator configuration. This allows avoiding the problem of non-homogeneity of the least-square objective, which arises in the classical identification technique with the full pose information (position and orientation). Its efficiency is confirmed by the comparison analysis, which deals with the accuracy evaluation of different identification strategies. The obtained theoretical results have been successfully applied to the geometric and elastostatic calibration of a serial industrial robot employed in a machining work cell for aerospace industry. Graphical Abstract

Stiffness Modeling of Robotic Manipulator with Gravity Compensator

The paper focuses on the stiffness modeling of robotic manipulators with gravity compensators. The main attention is paid to the development of the stiffness model of a spring-based compensator located between sequential links of a serial structure. The derived model allows us to describe the compensator as an equivalent non-linear virtual spring integrated in the corresponding actuated joint. The obtained results have been efficiently applied to the stiffness modeling of a heavy industrial robot of the Kuka family.

Experimental study on geometric and elastostatic calibration of industrial robot for milling application

The paper is devoted to geometric and elastostatic calibration of industrial robot for milling application. Particular attention is paid to the analysis of the experimental results and enhancement identification routines. In contrast to other works, the identification results have been validated using separate set of measurements that were not used in calibration. The obtained geometric and elastostatic models essentially improve robot positioning accuracy in milling applications.

Robust Algorithm for Calibration of Robotic Manipulator Model

The paper focuses on the robust identification of geometrical and elastostatic parameters of robotic manipulator. The main attention is paid to the efficiency improvement of the identification algorithm. To increase the identification accuracy, it is proposed to apply the weighted least square technique that employs a new algorithm for assigning of the weighting coefficients. The latter allows taking into account variation of the measurement system precision in different directions and throughout the robot workspace. The advantages of the proposed approach are illustrated by an application example that deals with the elasto-static calibration of industrial robot.

Optimality Criteria for Measurement Poses Selection in Calibration of Robot Stiffness Parameters

The paper focuses on the accuracy improvement of industrial robots by means of elasto-static parameters calibrat ion. It proposes a new optimality criterion for measurement pose selection in calibration of robot stiffness parameters. Th is criterion is based on the concept of the manipulator test pos e that is defined by the user via the joint angles and the externa l force. The proposed approach essentially differs from the t raditional ones and ensures the best compliance error compensat ion for the test configuration. The advantages of this approach and its suitability for practical applications are illustr ated by numerical examples, which deal with calibration of elasto- static parameters of planar manipulator with rigid links and compl iant actuated joints.

Accuracy Improvement of Robot-Based Milling Using an Enhanced Manipulator Model

The paper is devoted to the accuracy improvement of robot-based milling by using an enhanced manipulator model that takes into account both geometric and elastostatic factors. Particular attention is paid to the model parameters identification accuracy. In contrast to other works, the proposed approach takes into account impact of the gravity compensator and link weights on the manipulator elastostatic properties. In order to improve the identification accuracy, the industry oriented performance measure is used to define optimal measurement configurations and an enhanced partial pose measurement method is applied for the identification of the model parameters. The advantages of the developed approach are confirmed by experimental results that deal with the elastostatic calibration of a heavy industrial robot used for milling. The achieved accuracy improvement factor is about 2.4.

Advanced robot calibration using partial pose measurements

The paper focuses on the calibration of serial industrial robots using partial pose measurements. In contrast to other works, the developed advanced robot calibration technique is suitable for geometrical and elastostatic calibration. The main attention is paid to the model parameters identification accuracy. To reduce the impact of measurement errors, it is proposed to use directly position measurements of several points instead of computing orientation of the end-effector. The proposed approach allows us to avoid the problem of non-homogeneity of the least-square objective, which arises in the classical identification technique with the full-pose information. The developed technique does not require any normalization and can be efficiently applied both for geometric and elastostatic identification. The advantages of a new approach are confirmed by comparison analysis that deals with the efficiency evaluation of different identification strategies. The obtained results have been successfully applied to the elastostatic parameters identification of the industrial robot employed in a machining work-cell for aerospace industry.