Alexander Starikov

Coherent diffractive imaging microscope with a tabletop high harmonic EUV source

Coherent diffractive imaging (CDI) using EUV/X-rays has proven to be a powerful microscopy method for imaging nanoscale objects. In traditional CDI, the oversampling condition limits its applicability to small, isolated objects. A new technique called keyhole CDI was demonstrated on a synchrotron X-ray source to circumvent this limitation. Here we demonstrate the first keyhole CDI result with a tabletop extreme ultraviolet (EUV) source. The EUV source is based on high harmonic generation (HHG), and our modified form of keyhole CDI uses a highly reflective curved EUV mirror instead of a lossy Fresnel zone plate, offering a ~10x increase in photon throughput of the imaging system, and a more uniform illumination on the sample. In addition, we have demonstrated a record 22 nm resolution using our tabletop CDI setup, and also the successful extension to reflection mode for a periodic sample. Combining these results with keyhole CDI will open the path to the realization of a compact EUV microscope for imaging general non-isolated and non-periodic samples, in both transmission and reflection mode.

Model-based WYSIWYG: dimensional metrology infrastructure for design and integration

The purpose of this paper is to name and discuss some of the most basic issues in todays optical microlithography and to promote consensuses building, helping with the emergence of a superior model-based WYSIWYG patterning paradigm.

Automated CD-SEM metrology for efficient TD and HVM

CD-SEM is the metrology tool of choice for patterning process development and production process control. We can make these applications more efficient by extracting more information from each CD-SEM image. This enables direct monitors of key process parameters, such as lithography dose and focus, or predicting the outcome of processing, such as etched dimensions or electrical parameters. Automating CD-SEM recipes at the early stages of process development can accelerate technology characterization, segmentation of variance and process improvements. This leverages the engineering effort, reduces development costs and helps to manage the risks inherent in new technology. Automating CD-SEM for manufacturing enables efficient operations. Novel SEM Alarm Time Indicator (SATI) makes this task manageable. SATI pulls together data mining, trend charting of the key recipe and Operations (OPS) indicators, Pareto of OPS losses and inputs for root cause analysis. This approach proved natural to our FAB personnel. After minimal initial training, we applied new methods in 65nm FLASH manufacture. This resulted in significant lasting improvements of CD-SEM recipe robustness, portability and automation, increased CD-SEM capacity and MT productivity.