Alexandre Brunner

Infrared SWAP detectors: pushing the limits

The growing demand for compact and low consumption infrared cooled detectors is driven by different products segments. Hand Held Thermal Imagers, UAV, small gimbals are some of them. End users are requiring devices easy to use with fast cool down time, excellent portability, low acoustic noise with no trade-offs in reliability and performance. These requirements are pushing the technology developments toward constant innovations on detectors, coolers, read out circuits and proximity electronic boards. In this paper we are discussing the different figures of merit and highlighting the challenges for the different components. An update on the developments of HOT technology for most advanced pixel pitch will be presented. Very compact products are driving the developments for innovative coolers and cryogenic solutions. A low power compact architecture is a must for electronic boards to optimize the overall system power consumption. Finally a look to the future requirements for further shrink will be addressed.

Achievement of high image quality MCT sensors with Sofradir vertical industrial model

SOFRADIR is the worldwide leader on the cooled IR detector market for high-performance space, military and security applications thanks to a well mastered Mercury Cadmium Telluride (MCT) technology, and recently thanks to the acquisition of III-V technology: InSb, InGaAs, and QWIP quantum detectors. This is the result of strong and continuous development efforts to deliver cutting edge products with improved performances in terms of spatial and thermal resolution, dark current, quantum efficiency, low excess noise and high operability. On one hand the advanced performances of Sofradir product rely on a strong partnership with CEA-LETI materialized in a common laboratory named DEFIR. On the other hand, these cutting edge performances are made possible thanks to Sofradir vertical industrial model. From the CdZnTe (CZT) and HgCdTe (MCT) crystal growth to the last electro-optical characterization recipe before shipping, and all the intermediate steps in between like IDDCA (Integrated Detector Dewar Cooler Assembly) final pumping cycle, all the manufacturing steps are developed, performed and controlled inhouse. This allows direct feedback between IDDCA, system performances and process or material. State of the art relevant performances for IR detection and imaging will be presented, that is to say low excess noise defects, RFPN (Residual Fixed Pattern Noise), NUC (Non Uniformity Correction) table stability for Daphnis product, 10μm pitch XGA extended MW matrix at 110K and HOT (High Operating Temperature) p-on-n technology, VGA format with 15μm pitch MW at 160K.

RMS noise modeling and detection for high-reliability HgCdTe infrared focal plane arrays development

This paper presents recent improvements introduced in production lines of Mid-Wavelength Infra-Red (MWIR) and Long-Wavelength Infra-Red (LWIR) HgCdTe detectors that increase performances, image quality, and reliability. This was achieved thanks to accurate characterization of RMS noise distributions. Based on many MWIR and LWIR devices RMS distributions, a RMS noise distribution model that accounts for both Background Limited diodes and 1/f noise affected isolated diodes is first proposed. Then, a figure of merit for quantifying the defective pixels is introduced. This figure of merit is shown to be easy to use and robust to statistical variability. Moreover, it does also very well correlate with physics : there is high correlation between the total number of calculated defects and other figures of merit that gauge the material quality or the low frequency noise. The ability to accurately and efficiently quantify RMS noise benefits to Sofradir in its development of highly reliable and performant technologies. Such benefits are illustrated on the latest Sofradir MWIR and LWIR technologies that are demonstrated to be very robust regarding thermal stress and thermal cycling. Finally those technologies are shown to reach high image quality and stability.

Sofradir vertical industrial model for high-image-quality MCT detectors

SOFRADIR is the worldwide leader on the cooled IR detector market for high-performance space, military and security applications thanks to a well mastered Mercury Cadmium Telluride (MCT) technology, and recently thanks to the acquisition of III-V technology: InSb, InGaAs, and QWIP quantum detectors. This is the result of strong and continuous development efforts to deliver cutting edge products with improved performances in terms of spatial and thermal resolution, dark current, quantum efficiency, low excess noise and high operability. On one hand the advanced performances of Sofradir product rely on a strong partnership with CEA-LETI materialized in a common laboratory named DEFIR. On the other hand, these cutting edge performances are made possible thanks to Sofradir vertical industrial model. From the CdZnTe (CZT) and HgCdTe (MCT) crystal growth to the last electro-optical characterization recipe before shipping, and all the intermediate steps in between like IDDCA (Integrated Detector Dewar Cooler Assembly) final pumping cycle, all the manufacturing steps are developed, performed and controlled inhouse. This allows direct feedback between IDDCA, system performances and process or material. State of the art relevant performances for IR detection and imaging will be presented, that is to say low excess noise defects, RFPN (Residual Fixed Pattern Noise), NUC (Non Uniformity Correction) table stability for Daphnis product, 10μm pitch XGA extended MW matrix at 110K and HOT (High Operating Temperature) p-on-n technology, VGA format with 15μm pitch MW at 160K.

From CdZnTe bulk growth to HgCdTe infra-red detectors: mastering the chain for high-performance and reliable imaging

High-performance infrared detectors based on HgCdTe technology require high quality epilayers, for which bulk CdZnTe is considered as the ideal substrate, thanks to its ability to perfectly match its lattice constant. Reaching very high crystal quality of the material in terms of subgrain boundary absence, low dislocation density, homogeneous zinc distribution, and low micro-defect density is paramount to obtaining excellent image quality. Sofradir takes advantage of growing its own CdZnTe crystals for producing substrates, and thus controlling the quality of HgCdTe epilayers, which allows reaching high-performance imaging. Indeed, mastering the whole manufacturing chain from raw material to Focal Plane Array and throughout all the front-end and back-end steps delivers a unique opportunity for process improvements. This paper shows how the latest process improvements do translate into detector image quality and reliability improvements, focusing on Front End process (substrates and epilayers), showing for the first time correlation between substrate microscopic defects and FPA image quality. This was achieved thanks to the research collaboration between Sofradir and CEA-LETI. This global process optimization is done thanks to a large set of characterizations performed at each process step, such as IR-microscopy for the substrate inspection, chemical revelation of dislocations and x-ray double-crystal rocking curve mappings for the epitaxial layer. Image quality is examined in terms of operability, and excess noise. Finally, in addition to process improvements, knowing how each critical process step impacts the following one and translates into the final image quality allows sorting units at the right process step, which serves yield and product quality. These benefits of the Sofradir’s vertical integration model are illustrated on MWIR and LWIR technologies.

Latest improvements on long wave p on n HgCdTe technology at Sofradir

SOFRADIR is the worldwide leader on the cooled IR detector market for high-performance space, military and security applications thanks to a well mastered Mercury Cadmium Telluride (MCT) technology, and recently thanks to the acquisition of III-V technology: InSb, InGaAs, and QWIP quantum detectors. As a result, strong and continuous development efforts are deployed to deliver cutting edge products with improved performances in terms of spatial and thermal resolution, dark current, quantum efficiency, low excess noise and high operability. The actual trend in quantum IR detector development is the design of very small pixel, with the higher achievable operating temperature whatever the spectral band. Moreover maintaining the detector operability and image quality at higher temperature moreover for long wavelength is a major issue. This paper presents the recent developments achieved at Sofradir to meet this challenge for LW band MCT extrinsic p on n technology with a cut-off wavelength of 9.3μm at 90K. State of the art performances will be presented in terms of dark current, operability and NETD temperature dependency, quantum efficiency, MTF, and RFPN (Residual Fixed Pattern Noise) stability up to 100K.

Recent advances on long wave p on n HgCdTe infrared technology

SOFRADIR is the worldwide leader on the cooled IR detector market for high-performance space, military and security applications thanks to a well mastered Mercury Cadmium Telluride (MCT) technology, and recently thanks to the acquisition of III-V technology: InSb, InGaAs, and QWIP quantum detectors. As a result, strong and continuous development efforts are deployed to deliver cutting edge products with improved performances in terms of spatial and thermal resolution, dark current, quantum efficiency, low excess noise and high operability. The actual trend in quantum IR detector development is the design of very small pixel, with the higher achievable operating temperature whatever the spectral band. Moreover maintaining the detector operability and image quality at higher temperature moreover for long wavelength is a major issue. This paper presents the recent developments achieved at Sofradir to meet this challenge for LW band MCT extrinsic p on n technology with a cut-off wavelength of 9.3μm at 90K. State of the art performances will be presented in terms of dark current, operability and NETD temperature dependency, quantum efficiency, MTF, and RFPN (Residual Fixed Pattern Noise) stability up to 100K.

Recent advances in Sofradir IR on II-VI photodetectors for HOT applications

SOFRADIR is the worldwide leader on the cooled IR detector market for high-performance space, military and security applications thanks to a well mastered Mercury Cadmium Telluride (MCT) technology, and recently thanks to the acquisition of III-V technology: InSb, InGaAs, and QWIP quantum detectors. Strong and continuous development efforts are deployed to deliver cutting edge products with improved performances in terms of spatial and thermal resolution, low excess noise and high operability. The actual trend in quantum IR detector development is the design of very small pixel, with high operating temperature. To maintain the detector performances and operability at high temperature, the number of pixels exhibiting extra noise like 1/f and RTS noise must be limited. This paper presents the recent developments achieved in Sofradir in terms of HOT MCT extrinsic p on n technology, blue MW band (cut-off wavelength of 4.2μm at 150K) and extended MW band (cut-off wavelength of 5.3μm at 130K). Comparison between optimized and non-optimized technology will be presented in terms of NETD temperature dependency, MTF, 1/f noise and the corresponding impact on RFPN (Residual Fixe Pattern Noise) and its stability up to 170K will be shown.

State of the art HOT performances for Sofradir II-VI extrinsic technologies

SOFRADIR is the worldwide leader on the cooled IR detector market for high-performance space, military and security applications thanks to a well mastered Mercury Cadmium Telluride (MCT) technology, and recently thanks to the acquisition of III-V technology: InSb, InGaAs, and QWIP quantum detectors. Strong and continuous development efforts are deployed to deliver cutting edge products with improved performances in terms of spatial and thermal resolution, low excess noise and high operability. The actual trend in quantum IR detector development is the design of very small pixel, with high operating temperature. To maintain the detector performances and operability at high temperature, the number of pixels exhibiting extra noise like 1/f and RTS noise must be limited. This paper presents the recent developments achieved in Sofradir in terms of HOT MCT extrinsic p on n technology, blue MW band (cut-off wavelength of 4.2μm at 150K) and extended MW band (cut-off wavelength of 5.3μm at 130K). Comparison between optimized and non-optimized technology will be presented in terms of NETD temperature dependency, MTF, 1/f noise and the corresponding impact on RFPN (Residual Fixe Pattern Noise) and its stability up to 170K will be shown.

A new generation of small pixel pitch/SWaP cooled infrared detectors

Following clear technological trends, the cooled IR detectors market is now in demand for smaller, more efficient and higher performance products. This demand pushes products developments towards constant innovations on detectors, read-out circuits, proximity electronics boards, and coolers. Sofradir was first to show a 10μm focal plane array (FPA) at DSS 2012, and announced the DAPHNIS 10μm product line back in 2014. This pixel pitch is a key enabler for infrared detectors with increased resolution. Sofradir recently achieved outstanding products demonstrations at this pixel pitch, which clearly demonstrate the benefits of adopting 10μm pixel pitch focal plane array-based detectors. Both HD and XGA Daphnis 10μm products also benefit from a global video datapath efficiency improvement by transitioning to digital video interfaces. Moreover, innovative smart pixels functionalities drastically increase product versatility. In addition to this strong push towards a higher pixels density, Sofradir acknowledges the need for smaller and lower power cooled infrared detector. Together with straightforward system interfaces and better overall performances, latest technological advances on SWAP-C (Size, Weight, Power and Cost) Sofradir products enable the advent of a new generation of high performance portable and agile systems (handheld thermal imagers, unmanned aerial vehicles, light gimbals etc...). This paper focuses on those features and performances that can make an actual difference in the field.