Andrei G. Fedorov

Three-dimensional conjugate heat transfer in the microchannel heat sink for electronic packaging

Abstract A three-dimensional model is developed to investigate flow and conjugate heat transfer in the microchannel-based heat sink for electronic packaging applications. The incompressible laminar Navier–Stokes equations of motion are employed as the governing conservation equations which are numerically solved using the generalized single-equation framework for solving conjugate problems. The theoretical model developed is validated by comparing the predictions of the thermal resistance and the friction coefficient with available experimental data for a wide range of Reynolds numbers. The detailed temperature and heat flux distributions as well as the average heat transfer characteristics are reported and discussed. The analysis provides a unique fundamental insight into the complex heat flow pattern established in the channel due to combined convection–conduction effects in the three-dimensional setting. Important practical recommendations are also provided regarding the cooling efficiency of the microchannel heat sinks as well as a possible failure due to the thermal stresses induced by the extremely large temperature gradient at the entrance of the channels.

Nanoscale design to enable the revolution in renewable energy

The creation of a sustainable energy generation, storage, and distribution infrastructure represents a global grand challenge that requires massive transnational investments in the research and development of energy technologies that will provide the amount of energy needed on a sufficient scale and timeframe with minimal impact on the environment and have limited economic and societal disruption during implementation. In this opinion paper, we focus on an important set of solar, thermal, and electrochemical energy conversion, storage, and conservation technologies specifically related to recent and prospective advances in nanoscale science and technology that offer high potential in addressing the energy challenge. We approach this task from a two-fold perspective: analyzing the fundamental physicochemical principles and engineering aspects of these energy technologies and identifying unique opportunities enabled by nanoscale design of materials, processes, and systems in order to improve performance and reduce costs. Our principal goal is to establish a roadmap for research and development activities in nanoscale science and technology that would significantly advance and accelerate the implementation of renewable energy technologies. In all cases we make specific recommendations for research needs in the near-term (2–5 years), mid-term (5–10 years) and long-term (>10 years), as well as projecting a timeline for maturation of each technological solution. We also identify a number of priority themes in basic energy science that cut across the entire spectrum of energy conversion, storage, and conservation technologies. We anticipate that the conclusions and recommendations herein will be of use not only to the technical community, but also to policy makers and the broader public, occasionally with an admitted emphasis on the US perspective.

Visualization of droplet departure on a superhydrophobic surface and implications to heat transfer enhancement during dropwise condensation

Droplet departure frequency is investigated using environmental scanning electron microscopy with implications to enhancing the rate of dropwise condensation on superhydrophobic surfaces. Superhydrophobic surfaces, formed by cupric hydroxide nanostructures, allow the condensate to depart from a surface with a tilt angle of 30° from the horizontal. The resulting decrease in drop departure size shifts the drop size distribution to smaller radii, which may enhance the heat transfer rate during dropwise condensation. The heat transfer enhancement is estimated by modifying the Rose and Le Fevre drop distribution function to account for a smaller maximum droplet size on a superhydrophobic surface.

The Roles of Titanium Surface Micro/Nanotopography and Wettability on the Differential Response of Human Osteoblast Lineage Cells

Surface micro- and nanostructural modifications of dental and orthopedic implants have shown promising in vitro, in vivo and clinical results. Surface wettability has also been suggested to play an important role in osteoblast differentiation and osseointegration. However, the available techniques to measure surface wettability are not reliable on clinically relevant, rough surfaces. Furthermore, how the differentiation state of osteoblast lineage cells impacts their response to micro/nanostructured surfaces, and the role of wettability on this response, remain unclear. In the current study, surface wettability analyses (optical sessile drop analysis, environmental scanning electron microscopic analysis and the Wilhelmy technique) indicated hydrophobic static responses for deposited water droplets on microrough and micro/nanostructured specimens, while hydrophilic responses were observed with dynamic analyses of micro/nanostructured specimens. The maturation and local factor production of human immature osteoblast-like MG63 cells was synergistically influenced by nanostructures superimposed onto microrough titanium (Ti) surfaces. In contrast, human mesenchymal stem cells cultured on micro/nanostructured surfaces in the absence of exogenous soluble factors exhibited less robust osteoblastic differentiation and local factor production compared to cultures on unmodified microroughened Ti. Our results support previous observations using Ti6Al4V surfaces showing that recognition of surface nanostructures and subsequent cell response is dependent on the differentiation state of osteoblast lineage cells. The results also indicate that this effect may be partly modulated by surface wettability. These findings support the conclusion that the successful osseointegration of an implant depends on contributions from osteoblast lineage cells at different stages of osteoblast commitment.

Thermal issues in next-generation integrated circuits

The drive for higher performance has led to greater integration and higher clock frequency of microprocessor chips. This translates into higher heat dissipation and, therefore, effective cooling of electronic chips is becoming increasingly important for their reliable performance. We systematically explore the limits for heat removal from a model chip in various configurations. First, the heat removal from a bare chip by pure heat conduction and convection is studied to establish the theoretical limit of heat removal from a bare die bound by an infinite medium. This is followed by an analysis of heat removal from a packaged chip by evaluating the thermal resistance due to individual packaging elements. The analysis results allow us to identify the bottlenecks in the thermal performance of current generation packages, and to motivate lowering of thermal resistance through the board-side for efficient heat removal to meet ever increasing reliability and performance requirements.

Turbulent natural convection heat transfer in an asymmetrically heated, vertical parallel-plate channel

Abstract An analysis has been developed to predict induced flow and heat transfer in an asymmetrically heated, vertical parallel-plate channel. The problem considered is related to numerous industrial, electronic and power equipment cooling applications. The flow of air in the channel is induced by the thermal buoyancy force. A low Reynolds number κ—e turbulence model is used in conjunction with heat transfer analysis in the channel. The model predictions are first compared with available experimental data for the purpose of validating the model. Then, the local heat flux and Nusselt number distributions are presented to obtain understanding of the physical phenomena and scaling relations for induced flow rate and average heat transfer coefficient are developed in terms of relevant dimensionless parameters.

Electron beam heating effects during environmental scanning electron microscopy imaging of water condensation on superhydrophobic surfaces

Superhydrophobic surfaces (SHSs) show promise as promoters of dropwise condensation. Droplets with diameters below ∼10 μm account for the majority of the heat transferred during dropwise condensation but their growth dynamics on SHS have not been systematically studied. Due to the complex topography of the surface environmental scanning electron microscopy is the preferred method for observing the growth dynamics of droplets in this size regime. By studying electron beam heating effects on condensed water droplets we establish a magnification limit below which the heating effects are negligible and use this insight to study the mechanism of individual drop growth.

Thermal Characterization of Interlayer Microfluidic Cooling of Three-Dimensional Integrated Circuits With Nonuniform Heat Flux

It is now widely recognized that the three-dimensional (3D) system integration is a key enabling technology to achieve the performance needs of future microprocessor integrated circuits (ICs). To provide modular thermal management in 3D-stacked ICs, the interlayer microfluidic cooling scheme is adopted and analyzed in this study focusing on a single cooling layer performance. The effects of cooling mode (single-phase versus phase-change) and stack/layer geometry on thermal management performance are quantitatively analyzed, and implications on the through-silicon-via scaling and electrical interconnect congestion are discussed. Also, the thermal and hydraulic performance of several two-phase refrigerants is discussed in comparison with single-phase cooling. The results show that the large internal pressure and the pumping pressure drop are significant limiting factors, along with significant mass flow rate maldistribution due to the presence of hot-spots. Nevertheless, two-phase cooling using R123 and R245ca refrigerants yields superior performance to single-phase cooling for the hot-spot fluxes approaching ∼300 W/cm 2 . In general, a hybrid cooling scheme with a dedicated approach to the hot-spot thermal management should greatly improve the two-phase cooling system performance and reliability by enabling a cooling-load-matched thermal design and by suppressing the mass flow rate maldistribution within the cooling layer.

Transient mixed radiative convection flow of a micropolar fluid past a moving, semi-infinite vertical porous plate

Abstract The flow of viscous incompressible micropolar fluid past a semi-infinite vertical porous plate is investigated with the presence of thermal radiation field, taking into account the progressive wave type of disturbance in the free stream. The effects of flow parameters and thermophysical properties on the flow and temperature fields across the boundary layer are investigated. The Rosseland approximation is used to describe radiative heat transfer in the limit of optically thick fluids. Numerical results of velocity profile of micropolar fluids are compared with the corresponding flow problems for a Newtonian fluid. It is observed that, when the radiation parameter increases the velocity and temperature decrease in the boundary layer, whereas when Grashof number increases the velocity increases.

Droplet formation and ejection from a micromachined ultrasonic droplet generator: Visualization and scaling

Visualization and scaling of drop-on-demand and continuous-jet fluid atomization of water are presented to elucidate the fluid physics of the ejection process and characterize the modes of operation of a novel micromachined ultrasonic droplet generator. The device comprises a fluid reservoir that is formed between a bulk ceramic piezoelectric transducer and an array of liquid horn structures wet etched into (100) silicon. At resonance, the transducer generates a standing ultrasonic pressure wave within the cavity and the wave is focused at the tip of the nozzle by the horn structure. Device operation has been demonstrated by water droplet ejection from 5to10μm orifices at multiple resonant frequencies between 1 and 5MHz. The intimate interactions between focused ultrasonic pressure waves and capillary waves formed at the liquid–air interface located at the nozzle tip are found to govern the ejection dynamics, leading to different ejection modalities ranging from individual droplets to continuous jet. Spec...