E. A. Patten

Third Generation FPA Development Status at Raytheon Vision Systems

Raytheon Vision Systems (RVS) is developing two-color, large-format infrared FPAs to support the US Armys Third Generation FLIR systems. RVS has produced 640 x 480 two-color FPAs with a 20 micron pixel pitch. Work is also underway to demonstrate a 1280 x 720 two-color FPA in 2005. The FPA architecture has been designed to achieve nearly simultaneous temporal detection of the spectral bands while being producible for pixel dimensions as small as 20 microns. Raytheons approach employs a readout integrated circuit (ROIC) with Time Division Multiplexed Integration (TDMI). This ROIC is coupled to bias-selectable two-color detector array with a single contact per pixel. The two-color detector arrays are fabricated from MBE-grown HgCdTe triple layer heterojunction (TLHJ) wafers. The single indium bump design is producible for 20 μm unit cells and exploits mature fabrication processes that are in production at RVS for Second Generation FPAs. This combination allows for the high temporal and spatial color registration while providing a low-cost, highly producible and robust manufacturing process. High-quality MWIR/LWIR (M/L) 640 x 480 TDMI FPAs with have been produced and imaged from multiple fabrication lots. These FPAs have LWIR cutoffs ranging to 11 micron at 78K. These 20 micron pixel FPAs have demonstrated excellent sensitivity and pixel operabilities exceeding 99%. NETDs less than 25 mK at f/5 have been demonstrated for both bands operating simultaneously.

High performance HgCdTe two-color infrared detectors grown by molecular beam epitaxy

High-performance in situ doped two-color detectors with the n-p-n architecture for the sequential detection of mid: and long-wave infrared radiation were grown by molecular beam epitaxy. These detector structures were twin-free, and exhibited narrow rocking curves ( 45 arcsec) as determined by X-ray measurements. The near surface etch pit densities in these device structures were typically (2-3) x 10 6 cm -2 . The structures were processed as mesas and their electrical properties measured. The spectral response of the mid-wave and long-wave diodes in the integrated detector were characterized by sharp turn-on and turn-off in both bands. Average R o A values of 100 Ω cm 2 at 10.5 μm and 5.5 x 10 5 Ω cm 2 at 5.5 μm were measured at 77 K. These results are comparable to those of the best unispectral detectors and represents a significant milestone for MBE-grown HgCdTe two-color devices

Integrated two-color detection for advanced focal plane array (FPA) applications

Integrated two-color detector arrays offer significant system advantages (over separate arrays for each color) where two-color information is required. Using a single array with co-located spectral band sensitivities guarantees perfect pixel registration between the two different spectral band images. These two-color IR detectors can be made in HgCdTe using a pair of back-to-back-diodes incorporated in a triple-layer heterojunction (TLHJ). Use of HgCdTe allows any combination of bands between SWIR and LWIR. TLHJs can be operated in either a sequential or simultaneous mode by leaving the layer common to the two diodes floating or by contacting it. The effect of the choice of spectral bands on the meaning of sequential and simultaneous operation is discussed. State-of-the-art trend line performance for each spectral band of a TLHJ has been demonstrated using an all-LPE HgCdTe technology at SBRC. Mean MWIR RrA of 2 X 107 (Omega) -cm2 and LWIR of 1.6 X 103 (Omega) -cm2 have been shown. Quantum efficiencies are typical of trend line PV HgCdTe. Very high quality imaging has been demonstrated using 64 X 64 sensor chip assemblies in a sequential mode incorporating the above TLHJs. Simultaneous detectors have been made in miniarrays and test structures of various size unit cells. 128 X 128 simultaneous arrays are under study. Imaging and test results (performance and uniformity) for each band are comparable to state-of-the-art single-color HgCdTe arrays.

Molecular beam epitaxial growth and performance of integrated multispectral HgCdTe photodiodes for the detection of mid-wave infrared radiation

In situ doped HgCdTe two-color detectors with the n-p-n geometry were grown by molecular beam epitaxy, for the simultaneous detection of two closely spaced bands in the mid-wave infrared spectrum. The average near-surface etch pit densities in these layers were 5 x10 6 cm -2 , which is a factor of 10 higher than that observed for the lattice-matched growth of Hg 1-x Cd x Te (x =0.22) layer on Cd 0.96 Zn 0.04 Te substrates. The 0.04% lattice mismatch between the Hg 1-x Cd x Te (x = 0.35) epilayer and the Cd 0.9 Zn 0.04 Te substrate produces plastic deformation of the epilayer which results in an increased dislocation densities in the epilayer. The alloy composition across the device structure along the growth direction was determined by secondary ion mass spectrometric analysis, and deviated by less than 1% from the target. The device structures were processed as diodes with the mesa architecture and tested. The spectral response of the detectors at 77 K was characterized by sharp turn off at 3.7 and 4.4 μm. R 0 A values in excess of 1 x 10 6 Ω cm 2 and quantum efficiencies greater than 75% were measured for diodes in each band.

Status of two-color and large format HgCdTe FPA technology at Raytheon Vision Systems

Raytheon Vision Systems (RVS) is developing two-color and large format single color FPAs fabricated from molecular beam epitaxy (MBE) grown HgCdTe triple layer heterojunction (TLHJ) wafers on CdZnTe substrates and double layer heterojunction (DLHJ) wafers on Si substrates, respectively. MBE material growth development has resulted in scaling TLHJ growth on CdZnTe substrates from 10cm2 to 50cm2, long-wavelength infrared (LWIR) DLHJ growth on 4-inch Si substrates and the first demonstration of mid-wavelength infrared (MWIR) DLHJ growth on 6-inch Si substrates with low defect density (<1000cm-2) and excellent uniformity (composition<0.1%, cut-off wavelength Δcenter-edge<0.1μm). Advanced FPA fabrication techniques such as inductively coupled plasma (ICP) etching are being used to achieve high aspect ratio mesa delineation of individual detector elements with benefits to detector performance. Recent two-color detectors with MWIR and LWIR cut-off wavelengths of 5.5μm and 10.5μm, respectively, exhibit significant improvement in 78K LW performance with >70% quantum efficiency, diffusion limited reverse bias dark currents below 300pA and RA products (zero field-of-view, +150mV bias) in excess of 1×103 Ωcm2. Two-color 20μm unit-cell 1280×720 MWIR/LWIR FPAs with pixel response operability approaching 99% have been produced and high quality simultaneous imaging of the spectral bands has been achieved by mating the FPA to a readout integrated circuit (ROIC) with Time Division Multiplexed Integration (TDMI). Large format mega pixel 20μm unit-cell 2048×2048 and 25μm unit-cell 2560×512 FPAs have been demonstrated using DLHJ HgCdTe growth on Si substrates in the short wavelength infrared (SWIR) and MWIR spectral range. Recent imaging of 30μm unit-cell 256×256 LWIR FPAs with 10.0-10.7μm 78K cut-off wavelength and pixel response operability as high as 99.7% show the potential for extending HgCdTe/Si technology to LWIR wavelengths.

Molecular beam epitaxial growth of HgCdTe midwave infrared multispectral detectors

Molecular beam epitaxy (MBE) has been utilized to fabricate high performance HgCdTe infrared detectors with sensitivity to midwave infrared radiation in adjacent spectral bands for two-color thermal imaging applications. Growth of a multilayer HgCdTe device structure by MBE enables the use of an n-p-n device architecture that facilitates pixel-level registration of images in two separate spectral bands. Device structures were grown on CdZnTe(211)(B) substrates using CdTe, Te, and Hg sources with in situ In and As doping. The composition of the HgCdTe alloy layers was adjusted to achieve detection of infrared radiation in adjacent spectral bands in the 3.5–4.5 μm wavelength range. As-grown device structures were characterized with x-ray diffraction, wet chemical defect etching, and secondary ion mass spectrometry. Mesa type devices were patterned using reactive ion etching and ohmic contacts were made to the two n-type layers for operation of the detectors in a sequential detection mode. The spectral respo...

Two-color HgCdTe infrared staring focal plane arrays

Raytheon Vision Systems (RVS) in collaboration with HRL Laboratories is contributing to the maturation and manufacturing readiness of third-generation two-color HgCdTe infrared staring focal plane arrays (FPAs). This paper will highlight data from the routine growth and fabrication of 256x256 30μm unit-cell staring FPAs that provide dual-color detection in the mid-wavelength infrared (MWIR) and long-wavelength infrared (LWIR) spectral regions. FPAs configured for MWIR/MWIR, MWIR/LWIR and LWIR/LWIR detection are used for target identification, signature recognition and clutter rejection in a wide variety of space and ground-based applications. Optimized triple-layer-heterojunction (TLHJ) device designs and molecular beam epitaxy (MBE) growth using in-situ controls has contributed to individual bands in all two-color FPA configurations exhibiting high operability (>99%) and both performance and FPA functionality comparable to state-of-the-art single-color technology. The measured spectral cross talk from out-of-band radiation for either band is also typically less than 10%. An FPA architecture based on a single mesa, single indium bump, and sequential mode operation leverages current single-color processes in production while also providing compatibility with existing second-generation technologies.

Advanced IRFPAs for next-generation sensors

Raytheon Vision Systems (RVS) has invented and demonstrated a new class of advanced focal plane arrays. These Advanced FPAs are sometimes called 3rd Generation or “Next Generation” FPAs because they have integrated onto the FPA the ability to sense multiple IR spectrums, have improved resolution and performance, and conduct image processing on the FPA ROIC. These next generation of FPAs are allowing more functionality and the detection of a more diverse set of data than previously possible with 2nd Gen FPAs. Examples and history of advanced next generation FPAs are reviewed including RVS’s Multispectral, Uncooled, Adaptive Sensors and other advanced sensors.

MBE-grown HgCdTe heterojunction structures for IR FPAs

HgCdTe MBE technology offers many advantages for the growth of multi-layer heterojunction structures for high performance IRFPAs. This paper reports data on major advances towards the fabrication of advanced detector structures, which have been made in MBE technology at Hughes Research Laboratories during the last couple of years. Currently device quality materials with desired structural and electrical characteristics are grown with the alloy compositions required for short-wavelength infrared (SWIR, 1 - 3 micron) to very long- wavelength infrared (VLWIR, 14 - 18 micron) detector applications. In-situ In (n-type) and As (p-type) doping developed at HRL have facilitated the growth of advanced multi-layer heterojunction devices. Thus, high performance IR focal plane arrays (128 X 128) with state-of-the-art performance have been fabricated with MBE-grown double-layer heterojunction structures for MWIR and LWIR detector applications. In addition, the growth of n-p-p-n multi-layer heterojunction structures has been developed and two-color detectors have been demonstrated. Recently, significant preliminary results on the heteroepitaxy growth of HgCdTe double-layer heterojunction structures on silicon have been achieved.

Status of HgCdTe-MBE technology for producing dual-band infrared detectors

Progress on achieving reproducible growth of high performance, dual-band IR detector structures in HgCdTe grown by molecular beam epitaxy (MBE) is described. The reproducibility achieved in the MBE growth of n-p-n device structures comprising HgCdTe epitaxial layers with different composition and doping characteristics was evaluated from the run-to-run precision in the alloy composition, dopant concentration and dislocation density. For a series of 25 growth runs, the standard deviation of the alloy composition in the n-type absorbing layer was 0.002; the yield for the in situ n- and p-type doping process was > 95%; and the average dislocation density was < 5 x 10 5 cm -2 . In situ optical diagnostics, including spectroscopic ellipsometry and an optical absorption flux monitor were used for the real-time determination of the alloy composition and Cd flux during MBE growth of the two-color device structures. Focal plane arrays with 128 x 128 elements were fabricated for the simultaneous detection of two sub-bands in the MWIR spectrum. Average R o A values exceeding 1 x 10 6 and 2 x 10 5 Ω cm 2 were measured at 77 K for diodes operating at 4.0 and 4.5 μm, respectively, and the quantum efficiency was greater than 70% in each band. These results on MBE growth and device performance demonstrate that HgCdTe MBE technology is poised for the modest-scale production of advanced IR devices.