Hristiyan Stoyanov

Soft Conductive Elastomer Materials for Stretchable Electronics and Voltage Controlled Artificial Muscles

Block copolymer elastomer conductors (BEC) are mixtures of block copolymers grafted with conducting polymers, which are found to support very large strains, while retaining a high level of conductivity. These novel materials may find use in stretchable electronics. The use of BEC is demonstrated in a capacitive strain sensor and in an artificial muscle of the dielectric elastomer actuator type, supporting more than 100% actuation strain and capacity strain sensitivity up to 300%.

Elastic block copolymer nanocomposites with controlled interfacial interactions for artificial muscles with direct voltage control

Soft, physically crosslinking, block copolymer elastomers were filled with surface-treated nanoparticles, in order to evaluate the possibility for improvement of their properties when used as soft dielectric actuators. The nanoparticles led to improvements in dielectric properties, however they also reinforced the elastomer matrix. Comparing dielectric spectra of composites with untreated and surface-treated particles showed a measurable influence of the surface on the dielectric loss behaviour for high filler amounts, strongly indicating an improved host–guest interaction for the surface-treated particles. Breakdown strength was measured using a test bench and was found to be in good agreement with the results from the actuation measurements. Actuation responses predicted by a model for prestrained actuators agreed well with measurements up to a filler amount of 20%vol. Strong improvements in actuation behaviour were observed, with an optimum near 15%volnanoparticles, corresponding to a reduction in electrical field of 27% for identical actuation strains. The use of physically crosslinking elastomer ensured the mechanical properties of the matrix elastomer were unchanged by nanoparticles effecting the crosslinking reaction, contrary to similar experiments performed with chemically crosslinking elastomers. This allows for a firm conclusion about the positive effects of surface-treated nanoparticles on actuation behavior.

Dielectric properties and electric breakdown strength of a subpercolative composite of carbon black in thermoplastic copolymer

We investigate the dielectric properties and electric breakdown strength of subpercolative composites of conductive carbon black particles in a rubber insulating matrix. A significant increase in the permittivity in the vicinity of the insulator to conductor transition was observed, with relatively low increases in dielectric loss; however, a rapid decrease in electric breakdown strength was inevitable. A steplike feature was ascribed to agglomeration effects. The low ultimate values of the electric field strength of such composites appear to prohibit practical use.

Molecular composites with enhanced energy density for electroactive polymers

Actuators based on soft dielectric elastomers deform due to electric field induced Maxwells stress, interacting with the mechanical properties of the material. The relatively high operating voltages of such actuators can be reduced by increasing the permittivity of the active material, while maintaining the mechanical properties and high electrical breakdown strength. Approaches relying on the use of highly polarizable molecules or conjugated polymers have so far provided the best results, however it has been difficult to maintain high breakdown strengths. In this work, a new approach for increasing the electrostatic energy density of a soft polymer based on molecular composites is presented, relying on chemically grafting soft gel-state π-conjugated conducting macromolecules (polyaniline (PANI)) to a flexible elastomer backbone SEBS-g-MA (poly-styrene-co-ethylene-co-butylene-co-styrene-g-maleic anhydride). The approach was found to result in composites of increased permittivity (470% over the elastomer matrix) with hardly any reduction in breakdown strength (from 140 to 120 V μm−1), resulting in a large increase in stored electrostatic energy. This led to an improvement in the measured electromechanical response as well as in the maximum actuation strain. A transition was observed when amounts of PANI exceeded 2 vol%, which was ascribed to the exhaustion of the MA-functionality of the SEBS-g-MA. The transition led to drastic increases in permittivity and conductivity, and a sharp drop in electrical breakdown strength. Although the transition caused further improvement of the electromechanical response, the reduction in electrical breakdown strength caused a limitation of the maximum achievable actuation strain.

Large deformation and electromechanical instability of a dielectric elastomer tube actuator

This paper theoretically analyzes a dielectric elastomer tube actuator (DETA). Subject to a voltage difference between the inner and outer surfaces, the actuator reduces in thickness and expands in length, so that the same voltage will induce an even higher electric field. This positive feedback may cause the actuator to thin down drastically, resulting in electrical breakdown. We obtain an analytical solution of the actuator undergoing finite deformation when the elastomer obeys the neo-Hookean model. The critical strain of actuation is calculated in terms of various parameters of design. We also discuss the effect of the strain-stiffening on electromechanical behavior of DETAs by using the model of freely joined links.

Broad-spectrum enhancement of polymer composite dielectric constant at ultralow volume fractions of silica-supported copper nanoparticles.

A new strategy for the synthesis of high permittivity polymer composites is demonstrated based on well-defined spatial distribution of ultralow amounts of conductive nanoparticles. The spatial distribution was realized by immobilizing Cu nanoparticles within the pore system of silica microspheres, preventing direct contact between individual Cu particles. Both Cu-loaded and unloaded silica microspheres were then used as fillers in polymer composites prepared with thermoplastic SEBS rubber as the matrix. With a metallic Cu content of about 0.10 vol % [corrected] in the composite, a relative increase of 94% in real permittivity was obtained. No Cu-induced relaxations were observed in the dielectric spectrum within the studied frequency range of 0.1 Hz to 1 MHz. When related to the amount of conductive nanoparticles, the obtained composites achieve the highest broad-spectrum enhancement of permittivity ever reported for a polymer-based composite.

Bistable Large-Strain Actuation of Interpenetrating Polymer Networks

The bistable electroactive polymer is a new smart material capable of large strain, rigid-to-rigid actuation. At the rubbery state of the polymer heated to above its glass transition, stable electrically-induced actuation is obtained at strains as large as 150%. Electromechanical instability can be effectively overcome by the formation of interpenetrating polymer networks. An application as a refreshable braille display is demonstrated.

Strongly enhanced sensitivity in elastic capacitive strain sensors

Strain sensors based on dielectric elastomer capacitors function by the direct coupling of mechanical deformations with the capacitance. The coupling can be improved by enhancing the relative permittivity of the dielectric elastomer. Here, this is carried out through the grafting of conducting polymer (poly-aniline) to the elastomer backbone, leading to molecular composites. An enhancement in capacitance response of 46 times is observed. This could help to extend the possible range of miniaturization towards even smaller device features.

Long lifetime, fault-tolerant freestanding actuators based on a silicone dielectric elastomer and self-clearing carbon nanotube compliant electrodes

We explore the effect of pre-stretch and application of mechanical loads on a soft polydimethylsiloxane (PDMS) elastomer to obtain high linear strain freestanding dielectric elastomer actuators. It is shown that when the mechanical loads are properly applied, large linear actuation strains of 120% and work density of 0.5 J cm−3 can be obtained due to a transition from pure-biaxial to pure-uniaxial actuation conditions. Furthermore, we demonstrate that when coupled with single wall carbon nanotube (SWNT) compliant electrodes, fault-tolerance is introduced via self-clearing leading to significantly improved operational reliability. Cycling actuation tests reveal that even after more than 30 self-cleared electrical breakdown events the actuators maintain a high level of performance. Driven at moderate electric fields, the actuators display relatively high linear actuation strain (25%) without degradation of the electromechanical performance even after 85000 cycles.

Dielectric elastomer transducers with enhanced force output and work density

We demonstrate that the force output and work density of polydimethylsiloxane (PDMS) based dielectric elastomer transducers can be significantly enhanced by the addition of high permittivity titanium dioxide nanoparticles. The nanocomposites are capable of maintaining the actuation strain performance of the pure PDMS at relatively low electric fields while increasing the force output and work density due to mechanical reinforcement. A model relating the Maxwell stress to the measured force from the actuator was used to determine the dielectric permittivity at high electric fields thus providing results that can be directly correlated to device performance. This approach toward higher work density materials should enable smaller, lighter, and less intrusive actuator systems ideal for biomedical and robotic devices in particular.