Denis N. McCarthy

Elastic block copolymer nanocomposites with controlled interfacial interactions for artificial muscles with direct voltage control

Soft, physically crosslinking, block copolymer elastomers were filled with surface-treated nanoparticles, in order to evaluate the possibility for improvement of their properties when used as soft dielectric actuators. The nanoparticles led to improvements in dielectric properties, however they also reinforced the elastomer matrix. Comparing dielectric spectra of composites with untreated and surface-treated particles showed a measurable influence of the surface on the dielectric loss behaviour for high filler amounts, strongly indicating an improved host–guest interaction for the surface-treated particles. Breakdown strength was measured using a test bench and was found to be in good agreement with the results from the actuation measurements. Actuation responses predicted by a model for prestrained actuators agreed well with measurements up to a filler amount of 20%vol. Strong improvements in actuation behaviour were observed, with an optimum near 15%volnanoparticles, corresponding to a reduction in electrical field of 27% for identical actuation strains. The use of physically crosslinking elastomer ensured the mechanical properties of the matrix elastomer were unchanged by nanoparticles effecting the crosslinking reaction, contrary to similar experiments performed with chemically crosslinking elastomers. This allows for a firm conclusion about the positive effects of surface-treated nanoparticles on actuation behavior.

Molecular composites with enhanced energy density for electroactive polymers

Actuators based on soft dielectric elastomers deform due to electric field induced Maxwells stress, interacting with the mechanical properties of the material. The relatively high operating voltages of such actuators can be reduced by increasing the permittivity of the active material, while maintaining the mechanical properties and high electrical breakdown strength. Approaches relying on the use of highly polarizable molecules or conjugated polymers have so far provided the best results, however it has been difficult to maintain high breakdown strengths. In this work, a new approach for increasing the electrostatic energy density of a soft polymer based on molecular composites is presented, relying on chemically grafting soft gel-state π-conjugated conducting macromolecules (polyaniline (PANI)) to a flexible elastomer backbone SEBS-g-MA (poly-styrene-co-ethylene-co-butylene-co-styrene-g-maleic anhydride). The approach was found to result in composites of increased permittivity (470% over the elastomer matrix) with hardly any reduction in breakdown strength (from 140 to 120 V μm−1), resulting in a large increase in stored electrostatic energy. This led to an improvement in the measured electromechanical response as well as in the maximum actuation strain. A transition was observed when amounts of PANI exceeded 2 vol%, which was ascribed to the exhaustion of the MA-functionality of the SEBS-g-MA. The transition led to drastic increases in permittivity and conductivity, and a sharp drop in electrical breakdown strength. Although the transition caused further improvement of the electromechanical response, the reduction in electrical breakdown strength caused a limitation of the maximum achievable actuation strain.

Broad-spectrum enhancement of polymer composite dielectric constant at ultralow volume fractions of silica-supported copper nanoparticles.

A new strategy for the synthesis of high permittivity polymer composites is demonstrated based on well-defined spatial distribution of ultralow amounts of conductive nanoparticles. The spatial distribution was realized by immobilizing Cu nanoparticles within the pore system of silica microspheres, preventing direct contact between individual Cu particles. Both Cu-loaded and unloaded silica microspheres were then used as fillers in polymer composites prepared with thermoplastic SEBS rubber as the matrix. With a metallic Cu content of about 0.10 vol % [corrected] in the composite, a relative increase of 94% in real permittivity was obtained. No Cu-induced relaxations were observed in the dielectric spectrum within the studied frequency range of 0.1 Hz to 1 MHz. When related to the amount of conductive nanoparticles, the obtained composites achieve the highest broad-spectrum enhancement of permittivity ever reported for a polymer-based composite.

Actuated Micro-optical Submount Using a Dielectric Elastomer Actuator

Analysis of the operating characteristics of a dielectric elastomer actuator (DEA) submount for the high-precision positioning of optical components in one dimension is presented. Precise alignment of a single-mode fiber is demonstrated and variation of the sensitivity of the submount motion by changing the bias voltage is confirmed. A comparison of the performance of the DEA submount with a piezoelectric alignment stage is made, which demonstrates that DEAs could present a very attractive, low-cost alternative to currently used manual technologies in overcoming the hurdle of expensive packaging of single-mode optical components.

Rotary Motion Achieved by New Torsional Dielectric Elastomer Actuators Design

This paper reports a new way to produce a rotation motion actuated by dielectric elastomer actuators. Two specific electrode designs have been developed and the rotation of the actuator centers has been demonstrated and measured. At low strains, the rotation shows a nearly quadratic dependence with the voltage. This behavior was used to compare the performances between the two proposed designs. Among the tested configurations, a maximal rotation of 10° was achieved.

The influence of mechanical properties in the electrical breakdown in poly-styrene-ethylene-butadiene-styrene thermoplastic elastomer

Dielectric elastomer actuators (DEA) are a class of eletro-active polymers with promising properties for a number of applications, however, such actuators are prone to failure. One of the leading failure mechanisms is the electrical breakdown. It is already well-known that the electro-mechanical actuation properties of DEA are strongly influenced by the mechanical properties of the elastomer and compliant electrodes. It was recently suggested that also the electrical breakdown in such soft materials is influenced by the mechanical properties of the elastomer. Here, we present stress-strain measurements obtained on two tri-block thermoplastic elastomers (SEBS 500040 and SEBS 500120, poly-styrene-ethylene-butadiene-styrene), with resulting large differences in mechanical properties, and compare them to measurements on the commonly used VHB 4910. Materials were prepared by either direct heat-pressing of the raw material, or by dissolving in toluene, centrifuging and drop-casting. Experiments showed that materials prepared with identical processing steps showed a difference in stiffness of about 20%, where centrifuged and drop-casted films were seen to be softer than heat-pressed films. Electric breakdown measurements showed that for identically processed materials, the stiffness seemed to be a strong indicator of the electrical breakdown strength. It was therefore found that processing leads to differences in both stiffness and electrical breakdown strength. However, unexpectedly, the softer drop-cast films had a much higher breakdown strength than the heatpressed films. We attribute this effect to impurities still present in the heat-pressed films, since these were not purified by centrifuging.

Molecular level materials design for improvements of actuation properties of dielectric elastomer actuators

Dielectric elastomer actuators are soft electro-mechanical transducers with possible uses in robotic, orthopaedic and automotive applications. The active material must be soft and have a high ability to store electrical energy. Hence, three properties of the elastic medium in a dielectric elastomer actuator affect the actuation properties directly: dielectric constant, electric breakdown strength, and mechanical stiffness. The dielectric constant of a given elastomer can be improved by mixing it with other components with a higher dielectric constant, which can be classified as insulating or conducting. In this paper, an overview of all approaches proposed so far for dielectric constant improvement in these soft materials will be provided. Insulating particles such as TiO2 nanoparticles can raise the dielectric constant, but may also lead to stiffening of the composite, such that the overall actuation is lowered. It is shown here how a chemical coating of the TiO2 nanoparticles leads to verifiable improvements. Conducting material can also lead to improvements, as has been shown in several cases. Simple percolation, relying on the random distribution of conducting nanoparticles, commonly leads to drastic lowering of the breakdown strength. On the other hand, conducting polymer can also be employed, as has been demonstrated. We show here how an approach based on a specific chemical reaction between the conducting polymer and the elastomer network molecules solves the problem of premature breakdown which is otherwise typically found.

Materials science on the nano-scale for improvements in actuation properties of dielectric elastomer actuators

We discuss various approaches to increasing the dielectric constant of elastomer materials, for use in dielectric elastomer actuators. High permittivity metal-oxide nano-particles can show elevated impact compared to larger size particles, but suffer from water uptake. Composites with conducting particles lead to extremely high permittivity caused by percolation, but they often suffer early breakdown. We present experiments on approaches combining metal-oxides and metal particles, which compensate for the drawbacks, and may lead to useful DEA materials in which all relevant properties are technologically useful. The key seems to be to avoid percolation and achieve a constant nearest-neighbor separation.

Nano-scale materials science for soft dielectrics: Composites for dielectric elastomer actuators

Electro-mechanical transducers based on soft elastomers can be improved by suitable manipulation of dielectric properties, mechanical stiffness and electric breakdown strength. The dielectric constant of an elastomer can be improved by mixing with other components with a higher dielectric constant, and both insulating or conducting filler materials may be employed. We present our results on insulating nanoparticulate TiO2 with various chemical modifications, which may lead to devices with improved properties. Conducting nanoparticles such as carbon black may lead to percolation-related enhancement, though with strongly detrimental side effects. On the other hand, a “molecular composite” approach, in which the conducting nanoparticles are grafted chemically to the backbone, appears valuable.

Sub-percolative composites for dielectric elastomer actuators

Dielectric elastomer actuators (DEA) based on Maxwell-stress induced deformation are considered for many potential applications where high actuation strain and energy are required. However, the high electric field and voltage required to drive them limits some of the applications. The high driving field could be lowered by developing composite materials with high-electromechanical response. In this study, a sub-percolative approach for increasing the electromechanical response has been investigated. Composites with conductive carbon black (CB) particles introduced into a soft rubber matrix poly-(styrene-co-ethylene-co-butylene-co-styrene) (SEBS) were prepared by a drop-casting method. The resulting composites were characterized by dielectric spectroscopy, tensile tests, and for electric breakdown strength. The results showed a substantial increase of the relative permittivity at low volume percentages, thereby preserving the mechanical properties of the base soft polymer material. Youngs modulus was found to increase with content of CB, however, due to the low volume percentages used, the composites still retain relatively low stiffness, as it is required to achieve high actuation strain. A serious drawback of the approach is the large decrease of the composite electric breakdown strength, due to the local enhancement in the electric field, such that breakdown events will occur at a lower macroscopic electric field.