K.C. Tang

Evaluation of bonding between oxygen plasma treated polydimethyl siloxane and passivated silicon

Oxygen plasma treatment has been used extensively to bond polydimethyl siloxane to polydimethyl siloxane or glass in the rapid prototyping of microfluidic devices. This study aimed to improve the bonding quality of polydimethyl siloxane to passivated silicon using oxygen plasma treatment, and also to evaluate the bonding quality. Four types of passivated silicon were used: phosphosilicate glass, undoped silicate glass, silicon nitride and thermally grown silicon dioxide. Bonding strength was evaluated qualitatively and quantitatively using manual peel and mechanical shear tests respectively. Through peel tests we found that the lowering of plasma pressure from 500 to 30 mTorr and using a plasma power between 20 to 60 W helped to improve the bond quality for the first three types of passivation. Detailed analysis and discussion were conducted to explain the discrepancy between the bonding strength results and peeling results. Our results suggested that polydimethyl siloxane can be effectively bonded to passivated silicon, just as to polydimethyl siloxane or glass.

Buried microfluidic channel for integrated patch-clamping assay

The authors present a microfluidic device towards an integrated patch-clamping assay. The device replaces conventional glass patch pipette with a buried microfluidic channel on silicon substrate. The microchannel fabrication involves reforming doped glass under heat and pressure, a process, in principle, analogous to the heat-pulling/polishing of glass patch pipettes. Unlike etching substrate, this process leaves a smooth glass surface for seal formation with cell membrane. The microchannel is evolved from a trapped void inside the trench during nonconformal deposition of the doped glass. The results of seal formation with mammalian cells captured at such microchannel opening are presented.

Rapid prototyping of microfluidic systems using a laser-patterned tape

We introduce a laser-patterned tape as a master for replica moulding microfluidics in poly(dimethylsiloxane) (PDMS). Normally, a laser is applied to scribe microchannels directly on poly(methyl methacrylate) (PMMA) substrates. This direct engraving usually offers a faster turn-around time than conventional soft lithography but generates rough surfaces which perform poorly under phase-contrast microscopy imaging. Using a laser-patterned tape as the master template for replica-moulding microfluidics in PDMS, we combine the rapid turn-around time of laser ablation and relatively smooth surface finish of soft lithography. Hence, microfluidic devices suitable for optical microscopy imaging can be obtained within several hours.

A self-contained fully-enclosed microfluidic cartridge for lab on a chip

We describe a self-contained fully-enclosed cartridge for lab-on-a-chip applications where sample and reagents can be applied sequentially as is performed in a heterogeneous immunoassay, or nucleic acid extraction. Both the self-contained and fully-enclosed features of the cartridge are sought to ensure its safe use in the field by unskilled staff. Simplicity in cartridge design and operation is obtained via adopting a valveless concept whereby reagents are stored and used in the form of liquid plugs isolated by air spacers around a fluidic loop. Functional components integrated in the loop include a microfluidic chip specific to the target application, a novel peristaltic pump to displace the liquid plugs, and a pair of removable tubing segments where one is used to introduce biological sample and while the other is to collect eluant. The novel pump is fabricated through soft-lithography technique and works by pinching a planar channel under stainless-steel ball bearings that have been magnetically loaded. The utility of the cartridge is demonstrated for automated extraction and purification of nucleic acids (DNA) from a cell lysate on a battery-operated portable system. The cartridge shown here can be further extended to sample-in-answer-out diagnostic tests.