Lukas Kranz

Potassium-induced surface modification of Cu(In,Ga)Se2 thin films for high-efficiency solar cells

Thin-film photovoltaic devices based on chalcopyrite Cu(In,Ga)Se2 (CIGS) absorber layers show excellent light-to-power conversion efficiencies exceeding 20%. This high performance level requires a small amount of alkaline metals incorporated into the CIGS layer, naturally provided by soda lime glass substrates used for processing of champion devices. The use of flexible substrates requires distinct incorporation of the alkaline metals, and so far mainly Na was believed to be the most favourable element, whereas other alkaline metals have resulted in significantly inferior device performance. Here we present a new sequential post-deposition treatment of the CIGS layer with sodium and potassium fluoride that enables fabrication of flexible photovoltaic devices with a remarkable conversion efficiency due to modified interface properties and mitigation of optical losses in the CdS buffer layer. The described treatment leads to a significant depletion of Cu and Ga concentrations in the CIGS near-surface region and enables a significant thickness reduction of the CdS buffer layer without the commonly observed losses in photovoltaic parameters. Ion exchange processes, well known in other research areas, are proposed as underlying mechanisms responsible for the changes in chemical composition of the deposited CIGS layer and interface properties of the heterojunction.

Highly efficient Cu(In,Ga)Se2 solar cells grown on flexible polymer films

Solar cells based on polycrystalline Cu(In,Ga)Se(2) absorber layers have yielded the highest conversion efficiency among all thin-film technologies, and the use of flexible polymer films as substrates offers several advantages in lowering manufacturing costs. However, given that conversion efficiency is crucial for cost-competitiveness, it is necessary to develop devices on flexible substrates that perform as well as those obtained on rigid substrates. Such comparable performance has not previously been achieved, primarily because polymer films require much lower substrate temperatures during absorber deposition, generally resulting in much lower efficiencies. Here we identify a strong composition gradient in the absorber layer as the main reason for inferior performance and show that, by adjusting it appropriately, very high efficiencies can be obtained. This implies that future manufacturing of highly efficient flexible solar cells could lower the cost of solar electricity and thus become a significant branch of the photovoltaic industry.

Doping of polycrystalline CdTe for high-efficiency solar cells on flexible metal foil

Roll-to-roll manufacturing of CdTe solar cells on flexible metal foil substrates is one of the most attractive options for low-cost photovoltaic module production. However, various efforts to grow CdTe solar cells on metal foil have resulted in low efficiencies. This is caused by the fact that the conventional device structure must be inverted, which imposes severe restrictions on device processing and consequently limits the electronic quality of the CdTe layer. Here we introduce an innovative concept for the controlled doping of the CdTe layer in the inverted device structure by means of evaporation of sub-monolayer amounts of Cu and subsequent annealing, which enables breakthrough efficiencies up to 13.6%. For the first time, CdTe solar cells on metal foil exceed the 10% efficiency threshold for industrialization. The controlled doping of CdTe with Cu leads to increased hole density, enhanced carrier lifetime and improved carrier collection in the solar cell. Our results offer new research directions for solving persistent challenges of CdTe photovoltaics.

Highly transparent and conductive ZnO: Al thin films from a low temperature aqueous solution approach.

A solution deposition approach for high-performance aluminum-doped zinc oxide (AZO) thin films (visible transparency > 90% and sheet resistance down to 25 Ω/sq) with process temperatures not exceeding 85 °C is presented. This allows the non-vacuum deposition of AZO on temperature sensitive substrates such as polymer films for flexible and transparent electronics, or inorganic and organic thin film photovoltaics.

High-Efficiency Polycrystalline Thin Film Tandem Solar Cells

A promising way to enhance the efficiency of CIGS solar cells is by combining them with perovskite solar cells in tandem devices. However, so far, such tandem devices had limited efficiency due to challenges in developing NIR-transparent perovskite top cells, which allow photons with energy below the perovskite band gap to be transmitted to the bottom cell. Here, a process for the fabrication of NIR-transparent perovskite solar cells is presented, which enables power conversion efficiencies up to 12.1% combined with an average sub-band gap transmission of 71% for photons with wavelength between 800 and 1000 nm. The combination of a NIR-transparent perovskite top cell with a CIGS bottom cell enabled a tandem device with 19.5% efficiency, which is the highest reported efficiency for a polycrystalline thin film tandem solar cell. Future developments of perovskite/CIGS tandem devices are discussed and prospects for devices with efficiency toward and above 27% are given.

A comprehensive picture of Cu doping in CdTe solar cells

The importance of Cu for CdTe solar cell absorber doping has been increasingly recognized in recent years. Currently different models are being discussed how to understand the case of CuCd substitutional doping in polycrystalline CdTe solar cells. In this work, an understanding is developed, which is based on a low concentration deep acceptor doped CdTe layer (Na ∼ 5 × 1014 cm−3, Ea ∼ 300 meV above the valence band). Despite their non-shallow nature, CuCd acceptors are fully or at least heavily (>30%) ionized. The low hole concentration in CdTe (∼1 × 1014 cm−3) originates directly from low Cu solubility in CdTe bulk material and is not caused by partial ionization or compensation as proposed by earlier models. The three to four orders of magnitude difference between bulk acceptor concentration and average Cu concentration in polycrystalline CdTe is attributed to grain boundary segregation of Cu. Our model is derived from substrate and superstrate CdTe solar cell measurements, controlled CdTe doping and qu...

Effect of band gap on the red luminescence capability of Pr-doped InGaN layers grown by molecular beam epitaxy

The effect of In concentration on the red photoluminescence (PL) from trivalent Pr rare-earth (RE) ions in InGaN layers is investigated. A series of Pr-doped InxGa1−xN thin layers with 0⩽x⩽0.15 is grown by radio-frequency plasma-assisted molecular beam epitaxy on GaN∕sapphire templates. Photoexcitation with a He–Cd laser results in characteristic red emission at 652nm, corresponding to the P03−F23 transition of Pr3+. The Pr PL is the highest for samples grown under slightly N-rich conditions, but the “yellow luminescence” caused by Ga vacancies is also present. The intensity of the characteristic Pr PL in InxGa1−xN:Pr decreases by one order of magnitude when increasing the In content from x=0 to 0.15, even though the matching of the band gap to the Pr3+ energy states is better. Low-temperature PL measurements show that the de-excitation energy backtransfer process from excited Pr3+ ions is more severe for In-richer samples, although the amount of backtransfer cannot be the sole reason for the significant ...

Application of ZnO 1−x S x as window layer in cadmium telluride solar cells

CdTe solar cells with ZnS window layer deposited by ultrasonic spray pyrolysis (USP) were grown. The current density of such solar cells reached 24.7 mA/cm2 without anti reflection coating (Voc 594 mV, FF 64.2%, η 9.4%). For CdTe solar cells with CdS and ZnS window layers we quantified the Jsc loss mechanisms in detail. In order to tune the conduction band alignment, and increase the Voc, ZnO1−xSx grown by atomic layer deposition (ALD) was used.

CdTe thin films doped by Cu and Ag - a comparison in substrate configuration solar cells

One of the main problems to be solved in order to raise the efficiency of CdTe solar cells is the low acceptor concentration in polycrystalline CdTe layers which is limiting the open circuit voltage. The commonly used acceptor dopant Cu not only forms rather deep acceptor defects but is also likely to limit the net acceptor concentration due to the formation of compensating donor type defects. In this work, Ag is examined as a possible candidate for improving acceptor concentration in CdTe thin films. Hole density in CdTe layers with varying elemental Ag concentration follows a similar trend as previously reported for Cu doping. In finished solar cells efficiencies up to 11.6 % could be reached using Ag as acceptor dopant. Measurements of hole density, barrier height, space charge region width and depth dependent elemental distribution indicate the similarity of the Ag and Cu doping process.

Indium-Free PTB7/PC71BM Polymer Solar Cells with Solution-Processed Al:ZnO Electrodes on PET Substrates

Inverted PTB7/PC71BM polymer solar cells are prepared on solution-processed Al:ZnO transparent contacts on PET substrates. Al:ZnO is deposited by a low temperature chemical bath deposition route (T < 100°C at any step) to comply with the temperature sensitive substrate. A maximum conversion efficiency of 6.4% and 6.9% is achieved for the indium-free solar cells on PET and glass substrates, respectively. The devices are relatively stable in air whereby an initial efficiency loss in the order of 15% after storage for 15 days can be fully recovered by light soaking.