Shiro Nishiwaki

Potassium-induced surface modification of Cu(In,Ga)Se2 thin films for high-efficiency solar cells

Thin-film photovoltaic devices based on chalcopyrite Cu(In,Ga)Se2 (CIGS) absorber layers show excellent light-to-power conversion efficiencies exceeding 20%. This high performance level requires a small amount of alkaline metals incorporated into the CIGS layer, naturally provided by soda lime glass substrates used for processing of champion devices. The use of flexible substrates requires distinct incorporation of the alkaline metals, and so far mainly Na was believed to be the most favourable element, whereas other alkaline metals have resulted in significantly inferior device performance. Here we present a new sequential post-deposition treatment of the CIGS layer with sodium and potassium fluoride that enables fabrication of flexible photovoltaic devices with a remarkable conversion efficiency due to modified interface properties and mitigation of optical losses in the CdS buffer layer. The described treatment leads to a significant depletion of Cu and Ga concentrations in the CIGS near-surface region and enables a significant thickness reduction of the CdS buffer layer without the commonly observed losses in photovoltaic parameters. Ion exchange processes, well known in other research areas, are proposed as underlying mechanisms responsible for the changes in chemical composition of the deposited CIGS layer and interface properties of the heterojunction.

Highly efficient Cu(In,Ga)Se2 solar cells grown on flexible polymer films

Solar cells based on polycrystalline Cu(In,Ga)Se(2) absorber layers have yielded the highest conversion efficiency among all thin-film technologies, and the use of flexible polymer films as substrates offers several advantages in lowering manufacturing costs. However, given that conversion efficiency is crucial for cost-competitiveness, it is necessary to develop devices on flexible substrates that perform as well as those obtained on rigid substrates. Such comparable performance has not previously been achieved, primarily because polymer films require much lower substrate temperatures during absorber deposition, generally resulting in much lower efficiencies. Here we identify a strong composition gradient in the absorber layer as the main reason for inferior performance and show that, by adjusting it appropriately, very high efficiencies can be obtained. This implies that future manufacturing of highly efficient flexible solar cells could lower the cost of solar electricity and thus become a significant branch of the photovoltaic industry.

Preparation of Zn1-xMgxO films by radio frequency magnetron sputtering

Abstract II–VI widegap semiconductors such as ZnO are widely utilized in various electronic and optical devices. To widen the band gap of ZnO, we conducted a systematic investigation of solid solution thin films of Zn 1− x Mg x O, a group of ternary compounds of the ZnMgO system. We prepared the thin films by radio frequency (RF) magnetron co-sputtering on fused silica substrates at room temperature. The thin films were a single phase of Zn 1− x Mg x O having the basic structure of ZnO at x ≤0.46 and the basic structure of MgO at x ≥0.62, with segregation of the ZnO and MgO phases at x =0.58. The band gap of Zn 1− x Mg x O having the basic structure of ZnO increased from 3.24 eV at x =0 (ZnO) to 4.20 eV at x =0.46. Transmittances of Zn 1− x Mg x O thin films were nearly equivalent to those of ZnO. Zn 1− x Mg x O has a wider band gap than ZnO and can be expected to provide a useful window layer of solar cells that improves the overall efficiency by decreasing the absorption loss.

Characterization of the Cu(In,Ga)Se2/Mo interface in CIGS solar cells

Abstract In a high efficiency CIGS solar cell, we observed a MoSe2 layer at the interface by SIMS, TEM and X-ray diffraction. MoSe2 had a layer structure and the layers were oriented perpendicular to the Mo layer. The MoSe2 contributes to the improvement of adhesion at the CIGS/Mo interface. The effects of the MoSe2 layer on the electrical and photovoltaic properties of CIGS solar cells were investigated. The CIGS/Mo heterocontact, including the MoSe2 layer, is not Schottky-type, but a favorable ohmic-type by the evaluation of dark I–V measurement at low temperature. A characteristic peak at 870 nm is observed in the differential quantum efficiency of a solar cell with a CIGS thickness of 500 nm. This peak relates to the absorption of the MoSe2 layer. The band gap of MoSe2 is calculated to be 1.41 eV from the absorption peak.

Doping of polycrystalline CdTe for high-efficiency solar cells on flexible metal foil

Roll-to-roll manufacturing of CdTe solar cells on flexible metal foil substrates is one of the most attractive options for low-cost photovoltaic module production. However, various efforts to grow CdTe solar cells on metal foil have resulted in low efficiencies. This is caused by the fact that the conventional device structure must be inverted, which imposes severe restrictions on device processing and consequently limits the electronic quality of the CdTe layer. Here we introduce an innovative concept for the controlled doping of the CdTe layer in the inverted device structure by means of evaporation of sub-monolayer amounts of Cu and subsequent annealing, which enables breakthrough efficiencies up to 13.6%. For the first time, CdTe solar cells on metal foil exceed the 10% efficiency threshold for industrialization. The controlled doping of CdTe with Cu leads to increased hole density, enhanced carrier lifetime and improved carrier collection in the solar cell. Our results offer new research directions for solving persistent challenges of CdTe photovoltaics.

Unveiling the effects of post-deposition treatment with different alkaline elements on the electronic properties of CIGS thin film solar cells

Thin film solar cells with a Cu(In,Ga)Se2 (CIGS) absorber layer achieved efficiencies above 20%. In order to achieve such high performance the absorber layer of the device has to be doped with alkaline material. One possibility to incorporate alkaline material is a post deposition treatment (PDT), where a thin layer of NaF and/or KF is deposited onto the completely grown CIGS layer. In this paper we discuss the effects of PDT with different alkaline elements (Na and K) on the electronic properties of CIGS solar cells. We demonstrate that whereas Na is more effective in increasing the hole concentration in CIGS, K significantly improves the pn-junction quality. The beneficial role of K in improving the PV performance is attributed to reduced recombination at the CdS/CIGS interface, as revealed by temperature dependent J-V measurements, due to a stronger electronically inverted CIGS surface region. Computer simulations with the software SCAPS are used to verify this model. Furthermore, we show that PDT with either KF or NaF has also a distinct influence on other electronic properties of the device such as the position of the N1 signal in admittance spectroscopy and the roll-over of the J-V curve at low temperature. In view of the presented results we conclude that a model based on a secondary diode at the CIGS/Mo interface can best explain these features.

Review of Progress Toward 20% Efficiency Flexible CIGS Solar Cells and Manufacturing Issues of Solar Modules

Solar cells based on chalcopyrite Cu(In, Ga)Se2 (CIGS) absorber layers show the highest potential for low-cost solar electricity by yielding comparable efficiencies to polycrystalline Si wafer-based cells, while also offering inherent advantages of thin-film technology for cost reduction.Highest efficiency of 20.3% was recently achieved on rigid glass substrate. Deposition of CIGS films onto flexible substrates opens new fields of applications and could significantly decrease production costs by employing roll-to-roll manufacturing and monolithic integration of solar cells to develop modules. Whereas, some years back, it seemed difficult to reach performance levels on flexible substrates similar to that obtained on glass, recent results on flexible polyimide prove that the efficiency gap can be significantly reduced. Different materials, i.e., mostly metals or plastics, have been used as flexible substrates, with highest cell efficiency of 18.7% demonstrated on a polyimide film. Improvements in efficiencies of flexible solar cells and modules achieved over the past few decades are discussed in this paper, addressing the main characteristics of substrate materials. The technology transfer from laboratory research to large-scale industrial production of CIGS modules leads to new manufacturing challenges, mainly for CIGS deposition, interconnections of cells, and long-term performance stability.

Highly transparent and conductive ZnO: Al thin films from a low temperature aqueous solution approach.

A solution deposition approach for high-performance aluminum-doped zinc oxide (AZO) thin films (visible transparency > 90% and sheet resistance down to 25 Ω/sq) with process temperatures not exceeding 85 °C is presented. This allows the non-vacuum deposition of AZO on temperature sensitive substrates such as polymer films for flexible and transparent electronics, or inorganic and organic thin film photovoltaics.

Cu(In,Ga)Se2 thin-film solar cells with an efficiency of 18%

Abstract An efficiency of over 18% have been achieved in Cu(In,Ga)Se 2 (CIGS) thin-film solar cells. Solar cell parameters were estimated for the cells with efficiencies of more and less than 18%. A diode quality factor n and forward current (saturated current) J 0 of the cell with over 18% efficiency are lower than those with below 18% efficiency. This would be attributed to sufficient coverage of the CdS film with excellent uniformity as a buffer and/or window layer over the CIGS film because the process of CdS film formation was improved.

Alkali-templated surface nanopatterning of chalcogenide thin films: a novel approach toward solar cells with enhanced efficiency.

Concepts of localized contacts and junctions through surface passivation layers are already advantageously applied in Si wafer-based photovoltaic technologies. For Cu(In,Ga)Se2 thin film solar cells, such concepts are generally not applied, especially at the heterojunction, because of the lack of a simple method yielding features with the required size and distribution. Here, we show a novel, innovative surface nanopatterning approach to form homogeneously distributed nanostructures (<30 nm) on the faceted, rough surface of polycrystalline chalcogenide thin films. The method, based on selective dissolution of self-assembled and well-defined alkali condensates in water, opens up new research opportunities toward development of thin film solar cells with enhanced efficiency.