Fabian Pianezzi

Potassium-induced surface modification of Cu(In,Ga)Se2 thin films for high-efficiency solar cells

Thin-film photovoltaic devices based on chalcopyrite Cu(In,Ga)Se2 (CIGS) absorber layers show excellent light-to-power conversion efficiencies exceeding 20%. This high performance level requires a small amount of alkaline metals incorporated into the CIGS layer, naturally provided by soda lime glass substrates used for processing of champion devices. The use of flexible substrates requires distinct incorporation of the alkaline metals, and so far mainly Na was believed to be the most favourable element, whereas other alkaline metals have resulted in significantly inferior device performance. Here we present a new sequential post-deposition treatment of the CIGS layer with sodium and potassium fluoride that enables fabrication of flexible photovoltaic devices with a remarkable conversion efficiency due to modified interface properties and mitigation of optical losses in the CdS buffer layer. The described treatment leads to a significant depletion of Cu and Ga concentrations in the CIGS near-surface region and enables a significant thickness reduction of the CdS buffer layer without the commonly observed losses in photovoltaic parameters. Ion exchange processes, well known in other research areas, are proposed as underlying mechanisms responsible for the changes in chemical composition of the deposited CIGS layer and interface properties of the heterojunction.

Highly efficient Cu(In,Ga)Se2 solar cells grown on flexible polymer films

Solar cells based on polycrystalline Cu(In,Ga)Se(2) absorber layers have yielded the highest conversion efficiency among all thin-film technologies, and the use of flexible polymer films as substrates offers several advantages in lowering manufacturing costs. However, given that conversion efficiency is crucial for cost-competitiveness, it is necessary to develop devices on flexible substrates that perform as well as those obtained on rigid substrates. Such comparable performance has not previously been achieved, primarily because polymer films require much lower substrate temperatures during absorber deposition, generally resulting in much lower efficiencies. Here we identify a strong composition gradient in the absorber layer as the main reason for inferior performance and show that, by adjusting it appropriately, very high efficiencies can be obtained. This implies that future manufacturing of highly efficient flexible solar cells could lower the cost of solar electricity and thus become a significant branch of the photovoltaic industry.

Doping of polycrystalline CdTe for high-efficiency solar cells on flexible metal foil

Roll-to-roll manufacturing of CdTe solar cells on flexible metal foil substrates is one of the most attractive options for low-cost photovoltaic module production. However, various efforts to grow CdTe solar cells on metal foil have resulted in low efficiencies. This is caused by the fact that the conventional device structure must be inverted, which imposes severe restrictions on device processing and consequently limits the electronic quality of the CdTe layer. Here we introduce an innovative concept for the controlled doping of the CdTe layer in the inverted device structure by means of evaporation of sub-monolayer amounts of Cu and subsequent annealing, which enables breakthrough efficiencies up to 13.6%. For the first time, CdTe solar cells on metal foil exceed the 10% efficiency threshold for industrialization. The controlled doping of CdTe with Cu leads to increased hole density, enhanced carrier lifetime and improved carrier collection in the solar cell. Our results offer new research directions for solving persistent challenges of CdTe photovoltaics.

Unveiling the effects of post-deposition treatment with different alkaline elements on the electronic properties of CIGS thin film solar cells

Thin film solar cells with a Cu(In,Ga)Se2 (CIGS) absorber layer achieved efficiencies above 20%. In order to achieve such high performance the absorber layer of the device has to be doped with alkaline material. One possibility to incorporate alkaline material is a post deposition treatment (PDT), where a thin layer of NaF and/or KF is deposited onto the completely grown CIGS layer. In this paper we discuss the effects of PDT with different alkaline elements (Na and K) on the electronic properties of CIGS solar cells. We demonstrate that whereas Na is more effective in increasing the hole concentration in CIGS, K significantly improves the pn-junction quality. The beneficial role of K in improving the PV performance is attributed to reduced recombination at the CdS/CIGS interface, as revealed by temperature dependent J-V measurements, due to a stronger electronically inverted CIGS surface region. Computer simulations with the software SCAPS are used to verify this model. Furthermore, we show that PDT with either KF or NaF has also a distinct influence on other electronic properties of the device such as the position of the N1 signal in admittance spectroscopy and the roll-over of the J-V curve at low temperature. In view of the presented results we conclude that a model based on a secondary diode at the CIGS/Mo interface can best explain these features.

Review of Progress Toward 20% Efficiency Flexible CIGS Solar Cells and Manufacturing Issues of Solar Modules

Solar cells based on chalcopyrite Cu(In, Ga)Se2 (CIGS) absorber layers show the highest potential for low-cost solar electricity by yielding comparable efficiencies to polycrystalline Si wafer-based cells, while also offering inherent advantages of thin-film technology for cost reduction.Highest efficiency of 20.3% was recently achieved on rigid glass substrate. Deposition of CIGS films onto flexible substrates opens new fields of applications and could significantly decrease production costs by employing roll-to-roll manufacturing and monolithic integration of solar cells to develop modules. Whereas, some years back, it seemed difficult to reach performance levels on flexible substrates similar to that obtained on glass, recent results on flexible polyimide prove that the efficiency gap can be significantly reduced. Different materials, i.e., mostly metals or plastics, have been used as flexible substrates, with highest cell efficiency of 18.7% demonstrated on a polyimide film. Improvements in efficiencies of flexible solar cells and modules achieved over the past few decades are discussed in this paper, addressing the main characteristics of substrate materials. The technology transfer from laboratory research to large-scale industrial production of CIGS modules leads to new manufacturing challenges, mainly for CIGS deposition, interconnections of cells, and long-term performance stability.

Alkali-templated surface nanopatterning of chalcogenide thin films: a novel approach toward solar cells with enhanced efficiency.

Concepts of localized contacts and junctions through surface passivation layers are already advantageously applied in Si wafer-based photovoltaic technologies. For Cu(In,Ga)Se2 thin film solar cells, such concepts are generally not applied, especially at the heterojunction, because of the lack of a simple method yielding features with the required size and distribution. Here, we show a novel, innovative surface nanopatterning approach to form homogeneously distributed nanostructures (<30 nm) on the faceted, rough surface of polycrystalline chalcogenide thin films. The method, based on selective dissolution of self-assembled and well-defined alkali condensates in water, opens up new research opportunities toward development of thin film solar cells with enhanced efficiency.

Potassium Postdeposition Treatment-Induced Band Gap Widening at Cu(In,Ga)Se2 Surfaces – Reason for Performance Leap?

Direct and inverse photoemission were used to study the impact of alkali fluoride postdeposition treatments on the chemical and electronic surface structure of Cu(In,Ga)Se2 (CIGSe) thin films used for high-efficiency flexible solar cells. We find a large surface band gap (E(g)(Surf), up to 2.52 eV) for a NaF/KF-postdeposition treated (PDT) absorber significantly increases compared to the CIGSe bulk band gap and to the Eg(Surf) of 1.61 eV found for an absorber treated with NaF only. Both the valence band maximum (VBM) and the conduction band minimum shift away from the Fermi level. Depth-dependent photoemission measurements reveal that the VBM decreases with increasing surface sensitivity for both samples; this effect is more pronounced for the NaF/KF-PDT CIGSe sample. The observed electronic structure changes can be linked to the recent breakthroughs in CIGSe device efficiencies.

Defect formation in Cu(In,Ga)Se2 thin films due to the presence of potassium during growth by low temperature co-evaporation process

Doping the Cu(In,Ga)Se2 (CIGS) absorber layer with alkaline metals is necessary to process high efficiency solar cells. When growth of CIGS solar cells is performed on soda-lime glass (SLG), the alkaline elements naturally diffuse from the substrate into the absorber layer. On the other hand, when CIGS is grown on alkaline free substrates, the alkaline metals have to be added from another source. In the past, Na was believed to be the most important dopant of the alkaline elements, even though K was also observed to diffuse into CIGS from the SLG. Recently, the beneficial effect of a post deposition treatment with KF was pointed out and enabled the production of a 20.4% CIGS solar cell grown at low substrate temperature (<500 °C). However, possible negative effects of the presence or addition of the alkaline impurities during the low temperature growth process were observed for Na, but were not investigated for K so far. In this study, we investigate in detail the role of K on the defect formation in CIGS...

Cu(In,Ga)Se

Thin-film solar cells based on the chalcopyrite Cu(In,Ga)Se2 (CIGS) absorber material show high potential for further cost reduction in photovoltaics. Compared with polycrystalline silicon (p-Si) wafer technology, thin-film technology has inherent advantages due to lower energy and material consumption during production but has typically shown lower conversion efficiency. However, in the past two years, new scientific insights have enabled the processing of CIGS solar cells with efficiencies up to 21%, surpassing the p-Si wafer value of 20.4% efficiency for the first time. Now several research groups report record cell efficiency values above 20% using different deposition processes and buffer layers. The presence of potassium was observed in many CIGS devices over the years, but it is only very recently that differences with Na have started being taken into full consideration for device processing and that K was added intentionally to the absorber. In this study, previous reports showing the presence of potassium are reviewed and discussed in more detail. Furthermore, on a scale-up perspective, additional progress has also taken place with CIGS minimodules achieving efficiency up to almost 19% and where further increase can be expected in the near future with the improvements induced by the use of potassium. This shows that the CIGS technology is continuously progressing not only on scientific level but on technological level as well.

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The importance of Cu for CdTe solar cell absorber doping has been increasingly recognized in recent years. Currently different models are being discussed how to understand the case of CuCd substitutional doping in polycrystalline CdTe solar cells. In this work, an understanding is developed, which is based on a low concentration deep acceptor doped CdTe layer (Na ∼ 5 × 1014 cm−3, Ea ∼ 300 meV above the valence band). Despite their non-shallow nature, CuCd acceptors are fully or at least heavily (>30%) ionized. The low hole concentration in CdTe (∼1 × 1014 cm−3) originates directly from low Cu solubility in CdTe bulk material and is not caused by partial ionization or compensation as proposed by earlier models. The three to four orders of magnitude difference between bulk acceptor concentration and average Cu concentration in polycrystalline CdTe is attributed to grain boundary segregation of Cu. Our model is derived from substrate and superstrate CdTe solar cell measurements, controlled CdTe doping and qu...