Kotaro Miyatani

Electrical Characteristics of Novel Non-porous Low-

A novel non-porous low-k dielectric, fluorocarbon, deposited by new microwave excited plasma enhanced chemical vapor deposition was successfully integrated into Cu damascene interconnects for the first time. Electrical characteristics of fluorocarbon/Cu damascene lines are investigated. A compatible line to line leakage current to the one with porous low-k carbon doped silicon oxide and a low effective dielectric constant as a value of 2.5 are achieved. The novel non-porous ultralow-k dielectric, fluorocarbon, is considered as a promising candidate to extendible for 22 nm generation and beyond.

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Integration of an organic non-porous ultralow-k dielectric, fluorocarbon (k= 2.2), into advanced Cu interconnects was demonstrated. The challenges of process-induced damage, such as delamination and variances of both the structure and electrical properties of the fluorocarbon during fabrication, were investigated on Cu/fluorocarbon damascene interconnects. A titanium-based barrier layer, instead of a tantalum-based barrier layer, was used to avoid delamination between Cu and fluorocarbon in Cu/fluorocarbon interconnects. A moisture-hermetic dielectric protective layer was also effective to avoid damage induced by wet chemical cleaning. On the other hand, a post-etching nitrogen plasma treatment to form a stable protective layer on the surface of the fluorocarbon was proposed for the practical minimization of damage introduction to fluorocarbon in the following damascene process, such as post-etching cleaning.

Dielectric Fluorocarbon on Cu Interconnects for 22 nm Generation and Beyond

A robust fluorocarbon film was successfully deposited on a substrate at a temperature above 400 °C by the new microwave plasma-enhanced chemical vapor deposition (MWPE-CVD) method using the linear C5F8 precursor instead of a conventional cyclic C5F8 one. The fluorocarbon performed keeping the dielectric constant low as a value of 2.25 by controlling the molecular structure forming cross-linked poly(tetrafluoroethylene) (PTFE) chains with configurational carbon atoms. The novel fluorocarbon demonstrates less fluorine degassing at an elevated temperature, with high mechanical strength and without degradation of adhesion of the fluorocarbon film to SiCN and SiOx stacked films after thermal stress at 400 °C and 1 atm N2 for 1 h. Consequently, this robust fluorocarbon film is considered a promising candidate for general porous silicon materials with applications to practical integration processes as an interlayer dielectric.