Mieko Suzuki

Tradeoff Characteristics Between Resistivity and Reliability for Scaled-Down Cu-Based Interconnects

We investigated tradeoff characteristics between resistivity and reliability for scaled-down Cu-based interconnects. A unique resistivity-measurement technique is proposed to detect influences due to impurity doping. Using this technique, we investigated the impacts of the impurity doping on three types of copper interconnects - cobalt-tungsten-phosphorous (CoWP) metal-cap interconnects, plasma-enhanced chemical-vapor-deposition self-aligned barrier interconnects, and CuAl alloy interconnects - and clarified the tradeoffs between the resistivity and the reliability. We found that the metal-cap interconnect shows not only high reliability but also outstanding efficiency with regard to the suppression of resistance increase due to impurity doping.

A high reliability copper dual-damascene interconnection with direct-contact via structure

A new via technology for improving electromigration (EM) reliability of copper (Cu) dual-damascene (DD) interconnection has been developed. Early failure mode of a conventional Cu DD structure is found as void formation at the via-bottom interface, where flux divergence of Cu ions is large due to diffusion barrier-layer. In order to avoid the early failures, direct-contact via (DCV) technology whose concept is “barrier-free” at the via-bottom has been developed. The early failure mode is eliminated by the DCV technology and lower via resistance is obtained.

A robust embedded ladder-oxide/Cu multilevel interconnect technology for 0.13 μm complementary metal oxide semiconductor generation

A robust embedded ladder-oxide (k=2.9)/copper (Cu) multilevel interconnect is demonstrated for 0.13 µm complementary metal oxide semiconductor (CMOS) generation. A stable ladder-oxide intermetal dielectric (IMD) is integrated by the Cu metallization with a minimum wiring pitch of 0.34 µm, and a single damascene (S/D) Cu-plug structure is applied. An 18% reduction in wiring capacitance is obtained compared with that in SiO2 IMDs. The superior controllability of metal thickness by the S/D process enables us to enhance the MPU maximum frequency easily. The stress-migration lifetime of vias on wide metals for the S/D Cu-plug structure is longer than that for a dual damascene (D/D) structure. Reliability test results such as electromigration (EM), the temperature dependant dielectric breakdown (TDDB) of Cu interconnects, and pressure cooker test (PCT) results are acceptable. Moreover, a high flexibility in a thermal design is obtained.

Time-Dependent Dielectric Breakdown Characterization of 90- and 65-nm-Node Cu/SiOC Interconnects with Via Plugs

As the wiring-space decreases, the time-dependent dielectric breakdown (TDDB) of Cu/low-dielectric constant (k) interconnects becomes a critical reliability issue and more accurate prediction of the TDDB lifetime will be required. In this investigation, TDDB dependences on temperature and electric field are studied comprehensively for 90- and 65-nm-node Cu/SiOC interconnects using practical multilevel test structures with via plugs. Low-electric-field TDDB tests down to 1 MV/cm were carried out by a package TDDB method with high temperature up to 300 °C. Linear dependence of the TDDB lifetime on the electric-field is observed down to 1 MV/cm, and this suggests that the lifetime can be predicted using the E-model. The linear dependence of the TDDB lifetime on temperature is also observed up to 300 °C at 1.8 MV/cm. The activation energies for the 90 and 65 nm nodes are almost the same values, 0.76 eV for the 90 nm node and 0.74 eV for the 65 nm node. Failure is observed at the interfaces between the cap dielectric (SiCN) and the silicon dioxide layer with a surface polished by chemical-mechanical polishing (CMP) for both nodes. It is noted that no difference in the failure modes is seen between dense SiOC for the 90 nm node and porous SiOC for the 65 nm node, in spite of the different materials used for the intermetal dielectrics. This suggests that the polished interfaces greatly affect on the TDDB lifetime for both nodes. Improved TDDB lifetime is obtained by increasing the post-CMP cleaning time and the pretreatment time before the cap dielectric deposition. Sufficient TDDB lifetimes of over 10 years under practical operating conditions are obtained for both 90- and 65-nm-node Cu/low-k interconnects with via plugs.

A robust embedded ladder-oxide/Cu multilevel interconnect technology for 0.13 /spl mu/m CMOS generation

A robust embedded ladder-oxide (k=2.9)/Cu multilevel interconnect is demonstrated for the 0.13 /spl mu/m CMOS generation. A stable ladder-oxide IMD is integrated into the Cu metallization with minimum wiring pitch of 0.34 /spl mu/m, and a single damascene (S/D) Cu-plug structure is applied. An 18% reduction in wiring capacitance is obtained compared with SiO/sub 2/ IMD. The stress-migration lifetime of vias on wide metals for S/D Cu-plug structure is much longer than for dual damascene (D/D). The reliability test results such as those for electromigration (EM), Cu interconnect TDDB, and pressure cooker test (PCT) are quite acceptable. Moreover, high flexibility in thermal design and packaging is obtained.

A Novel Resistivity Measurement Technique for Scaled-down Cu Interconnects Implemented to Reliability-focused Automobile Applications

A novel resistivity measurement technique has been proposed for scaled-down Cu interconnects viewing the high-reliability automobile applications. This technique enables to detect the interconnect resistivity dependence on impurity concentration, free from dimension dependence. Using this technique, we investigated impacts of impurity concentration on three types of Cu interconnects: 1) CoWP cap; 2) PECVD self-aligned barrier (PSAB); and 3) CuAl interconnects and clarified the tradeoffs between resistivity and reliability. We have found that CoWP cap shows not only high-reliability but also an outstanding efficiency in suppression of resistance increase due to impurity-induced scattering, indicating that it is the most viable candidate for automobile applications in 32nm generation and beyond

Accurate Modeling Method for Cu Interconnect

This paper proposes an accurate modeling method of the copper interconnect cross-section in which the width and thickness dependence on layout patterns and density caused by processes (CMP, etching, sputtering, lithography, and so on) are fully, incorporated and universally expressed. In addition, we have developed specific test patterns for the model parameters extraction, and an efficient extraction flow. We have extracted the model parameters for 0.15μm CMOS using this method and confirmed that 10%τpd error normally observed with conventional LPE (Layout Parameters Extraction) was completely dissolved. Moreover, it is verified that the model can be applied to more advanced technologies (90nm, 65nm and 55nm CMOS). Since the interconnect delay variations due to the processes constitute a significant part of what have conventionally been treated as random variations, use of the proposed model could enable one to greatly narrow the guardbands required to guarantee a desired yield, thereby facilitating design closure.

Highly Thermo-stable and Oriented Catalytic Metal using Co/Ir/Ta Layer Stack for Graphene Growth

This paper demonstrates that a Co/Ir/Ta stacked layer functions as an excellent catalytic metal structure for low temperature graphene growth. Highly crystalline orientation with no agglomeration for graphene growth at 600°C was achieved even with 10nm Co on Ir/Ta and resulted in the growth of flat multi-layer graphene. Moreover, a trench pattern was utilized to enhance graphene nucleation. Continuous graphene was realized by using Co/Ir/Ta. This shows that it is feasibile to fabricate graphene film with fewer defects. In conclusion, this proposed scheme is a strong candidate of graphene wiring process for LSI interconnects.