Mark Bohr

A 90nm high volume manufacturing logic technology featuring novel 45nm gate length strained silicon CMOS transistors

This paper describes the details of a novel strained transistor architecture which is incorporated into a 90nm logic technology on 300mm wafers. The unique strained PMOS transistor structure features an epitaxially grown strained SiGe film embedded in the source drain regions. Dramatic performance enhancement relative to unstrained devices are reported. These transistors have gate length of 45nm and 50nm for NMOS and PMOS respectively, 1.2nm physical gate oxide and Ni salicide. World record PMOS drive currents of 700/spl mu/A//spl mu/m (high V/sub T/) and 800/spl mu/A//spl mu/m (low V/sub T/) at 1.2V are demonstrated. NMOS devices exercise a highly tensile silicon nitride capping layer to induce tensile strain in the NMOS channel region. High NMOS drive currents of 1.26mA//spl mu/m (high VT) and 1.45mA//spl mu/m (low VT) at 1.2V are reported. The technology is mature and is being ramped into high volume manufacturing to fabricate next generation Pentium/spl reg/ and Intel/spl reg/ Centrino/spl trade/ processor families.

A 90-nm logic technology featuring strained-silicon

A leading-edge 90-nm technology with 1.2-nm physical gate oxide, 45-nm gate length, strained silicon, NiSi, seven layers of Cu interconnects, and low-/spl kappa/ CDO for high-performance dense logic is presented. Strained silicon is used to increase saturated n-type and p-type metal-oxide-semiconductor field-effect transistors (MOSFETs) drive currents by 10% and 25%, respectively. Using selective epitaxial Si/sub 1-x/Ge/sub x/ in the source and drain regions, longitudinal uniaxial compressive stress is introduced into the p-type MOSEFT to increase hole mobility by >50%. A tensile silicon nitride-capping layer is used to introduce tensile strain into the n-type MOSFET and enhance electron mobility by 20%. Unlike all past strained-Si work, the hole mobility enhancement in this paper is present at large vertical electric fields in nanoscale transistors making this strain technique useful for advanced logic technologies. Furthermore, using piezoresistance coefficients it is shown that significantly less strain (/spl sim/5 /spl times/) is needed for a given PMOS mobility enhancement when applied via longitudinal uniaxial compression versus in-plane biaxial tension using the conventional Si/sub 1-x/Ge/sub x/ substrate approach.

A logic nanotechnology featuring strained-silicon

Strained-silicon (Si) is incorporated into a leading edge 90-nm logic technology . Strained-Si increases saturated n-type and p-type metal-oxide-semiconductor field-effect transistors (MOSFETs) drive currents by 10 and 25%, respectively. The process flow consists of selective epitaxial Si/sub 1-x/Ge/sub x/ in the source/drain regions to create longitudinal uniaxial compressive strain in the p-type MOSFET. A tensile Si nitride-capping layer is used to introduce tensile uniaxial strain into the n-type MOSFET and enhance electron mobility. Unlike past strained-Si work: 1) the amount of strain for the n-type and p-type MOSFET can be controlled independently on the same wafer and 2) the hole mobility enhancement in this letter is present at large vertical electric fields, thus, making this flow useful for nanoscale transistors in advanced logic technologies.

Interconnect scaling-the real limiter to high performance ULSI

Reducing interconnect pitch improves layout density, but degrades interconnect RC delay. Increasing metal aspect ratio (thickness/width) improves RC delay, but maximum benefits are achieved at an aspect ratio of /spl sim/2. Adding more interconnect layers improves density and performance, but practical limits are reached in just a few generations. New conductor and dielectric materials and improved circuit design techniques will be needed to meet future ULSI interconnect requirements.

A 90 nm logic technology featuring 50 nm strained silicon channel transistors, 7 layers of Cu interconnects, low k ILD, and 1 /spl mu/m/sup 2/ SRAM cell

A leading edge 90 nm technology with 1.2 nm physical gate oxide, 50 nm gate length, strained silicon, NiSi, 7 layers of Cu interconnects, and low k carbon-doped oxide (CDO) for high performance dense logic is presented. Strained silicon is used to increase saturated NMOS and PMOS drive currents by 10-20% and mobility by >50%. Aggressive design rules and unlanded contacts offer a 1.0 /spl mu/m/sup 2/ 6-T SRAM cell using 193 nm lithography.

A 65nm logic technology featuring 35nm gate lengths, enhanced channel strain, 8 Cu interconnect layers, low-k ILD and 0.57 /spl mu/m/sup 2/ SRAM cell

A 65nm generation logic technology with 1.2nm physical gate oxide, 35nm gate length, enhanced channel strain, NiSi, 8 layers of Cu interconnect, and low-k ILD for dense high performance logic is presented. Transistor gate length is scaled down to 35nm while not scaling the gate oxide as a means to improve performance and reduce power. Increased NMOS and PMOS drive currents are achieved by enhanced channel strain and junction engineering. 193nm lithography along with APSM mask technology is used on critical layers to provide aggressive design rules and a 6-T SRAM cell size of 0.57/spl mu/m/sup 2/. Process yield, performance and reliability are demonstrated on a 70 Mbit SRAM test vehicle with >0.5 billion transistors.

The High-k Solution

The Intels Core 2 microprocessors, based on the latest 45-nanometer CMOS process technology have more transistors and run faster and cooler than microprocessors fabricated with the previous, 65-nm process generation. For compute-intensive music, video, and gaming applications, users will see a hefty performance increase.

Nanotechnology goals and challenges for electronic applications

Si metal-oxide-semiconductor field-effect transistor (MOSFET) scaling trends are presented along with a description of todays 0.13-/spl mu/m generation transistors. Some of the foreseen limits to future scaling include increased subthreshold leakage, increased gate oxide leakage, increased transistor parameter variability and interconnect density and performance. Basic device and circuit requirements for electronic logic and memory products are described. These requirements need to be kept in mind when evaluating nanotechnology options such as carbon nanotube field-effect transistors (FETs), nanowire FETs, single electron transistors and molecular devices as possible future replacements for Si MOSFETs.

Scaling challenges and device design requirements for high performance sub-50 nm gate length planar CMOS transistors

Summary form only given. We investigate scaling challenges and outline device design requirements needed to support high performance-low power planar CMOS transistor structures with physical gate lengths (L/sub GATE/) below 50 nm. This work uses a combination of simulation results, experimental data and critical analysis of published data. A realistic assessment of gate oxide thickness scaling and maximum tolerable oxide leakage is provided. We conclude that the commonly accepted upper limit of 1 A/cm/sup 2/ for gate leakage is overly pessimistic and that leakage values of up to 100 A/cm/sup 2/ are deemed acceptable for future logic technology generations. Unique channel mobility and junction edge leakage degradation mechanisms, which become prominent at 50 nm L/sub GATE/ dimensions, are highlighted using quantitative analysis. Source-drain extension (SDE) profile design requirements to simultaneously minimize short channel effects (SCE) and achieve low parasitic resistance for sub-50 nm L/sub GATE/ transistors are described for the first time.

A PROM element based on salicide agglomeration of poly fuses in a CMOS logic process

A novel programmable element has been developed and evaluated for state of the art CMOS processes. This element is based on agglomeration of the Ti-silicide layer on top of poly fuses. Various aspects of this programmable device including characterization and optimization of physical and electrical aspects of the element, programming yield, and reliability have been studied. Development of a novel programming and sensing circuit is also included.