Bruce Wheeler

Megapixel CMOS image sensor fabricated in three-dimensional integrated circuit technology

A 1024/spl times/1024 integrated image sensor with 8 /spl mu/m pixels, is developed with 3D fabrication in 150 mm wafer technology. Each pixel contains a 2 /spl mu/m/spl times/2 /spl mu/m/spl times/7.5 /spl mu/m 3D via to connect a deep depletion, 100% fill-factor photodiode layer to a fully depleted SOI CMOS readout circuit layer. Pixel operability exceeds 99.9%, and the detector has a dark current of <3 nA/cm/sup 2/ and pixel responsivity of /spl sim/9 /spl mu/V/e at room temperature.

High-speed Schottky-barrier pMOSFET with f/sub T/=280 GHz

High-speed results on sub-30-nm gate length pMOSFETs with platinum silicide Schottky-barrier source and drain are reported. With inherently low series resistance and high drive current, these deeply scaled transistors are promising for high-speed analog applications. The fabrication process simplicity is compelling with no implants required. A sub-30-nm gate length pMOSFET exhibited a cutoff frequency of 280 GHz, which is the highest reported to date for a silicon MOS transistor. Off-state leakage current can be easily controlled by augmenting the Schottky barrier height with an optional blanket As implant. Using this approach, good digital performance was also demonstrated.

Dense only phase shift template lithography

The steady move towards feature sizes ever deeper in the subwavelength regime has necessitated the increased use of aggressive resolution enhancement techniques (RET) in optical lithography. The use of ever more complex RET methods including strong phase shift masks and complex OPC has led to an alarming increase in the cost of photomasks, which cannot be amortized by many types of semiconductor applications. This paper reviews an alternative RET approach, dense template phase shift lithography, that can substantially reduce the cost of optical RET. The use of simple dense grating templates can also eliminate serious problems encountered in subwavelength lithography including optical proximity and spatial frequency effects. We show that, despite additional design rule restrictions and the use of multiple exposures per critical level, this type of lithography approach can make economic sense depending on the number of wafers produced per critical photomask.

Investigation of the physical and practical limits of dense-only phase shift lithography for circuit feature definition

The rise of low-k 1 optical lithography in integrated circuit manufacturing has introduced new questions concerning the physical and practical limits of particular subwavelength resolution-enhanced im- aging approaches. For a given application, trade-offs between mask complexity, design cycle time, process latitude and process throughput must be well understood. It has recently been shown that a dense-only phase shifting mask (PSM) approach can be applied to technology nodes approaching the physical limits of strong PSM with no proximity effects. Such an approach offers the benefits of reduced mask complex- ity and design cycle time, at the expense of decreased process through- put and limited design flexibility. In particular, dense-only methods offer k 1,0.3, thus enabling 90 nm node lithography with high-numerical ap- erture 248 nm exposure systems. We present the results of experiments, simulations, and analysis designed to explore the trade-offs inherent in dense-only phase shift lithography. Gate and contact patterns corre- sponding to various fully scaled circuits are presented, and the relation- ship between process complexity and design latitude is discussed. Par- ticular attention is given to approaches for obtaining gate features in both the horizontal and vertical orientation. Since semiconductor investment is dependent on cost amortization, the applicability of these methods is also considered in terms of production volume.

Wafer-Scale 3D Integration of Silicon-on-Insulator RF Amplifiers

United States. Defense Advanced Research Projects Agency (Air Force Contract FA8721-05-C-0002)

Three-Dimensional Integration Technology for Advanced Focal Planes

We have developed a three-dimensional (3D) circuit integration technology that exploits the advantages of silicon-on-insulator (SOI) technology to enable wafer-level stacking and micrometer-scale electrical interconnection of fully fabricated circuit wafers. This paper describes the 3D technology and discusses some of the advanced focal plane arrays that have been built using it.

SOI-enabled three-dimensional integrated-circuit technology

We have demonstrated a new 3D device interconnect approach, with direct back side via connection to a transistor in a 3D stack, resulting in a reduced 3D footprint by an estimated ∼40% as well as potential for lower series resistance. We have demonstrated high yield 3D through-oxide-via (TOV) with a 40% size reduction to 1.0 µm and with an associated exclusion zone reduced by a factor of 2, substantially smaller than in bulk-Si 3D through-silicon-via (TSV) approaches. These significant enhancements were demonstrated with our 3D technology based on conventional SOI wafers.

Limits of strong phase-shift patterning for device research

Advanced transistor research requires the patterning of isolated gate feature sizes well below available illumination wavelengths. In this work, we explore the limits of imaging isolated line features using double exposure strong phase shift methods and 248 nm illumination. Fundamental issues such as aerial image size,flare, simple OPC and resist aspect ratio will be addressed. Non-lithographic feature slimming methods such as UV-bake, etch biasing and oxidation will we explored as well. It is desirable that feature slimming processing also reduce line-edge roughness. Using a combination of strong PSM imaging and feature slimming, we have developed processes for the fabrication of sub-25 nm gate features required by our Schottky Barrier transistor device development efforts.

Investigation of the physical and practical limits of dense-only phase-shift lithography for circuit feature definition

The rise of low-k1 optical lithography in IC manufacturing has introduced new questions concerning the physical and practical limits of particular sub-wavelength resoltuion-enhanced imaging approaches. For a given application tradeoffs between mask complexity design cycle time, process latitude and process throughput must be well understood. It has recently been shown that a dense-only PSM approach can be applied to technology nodes approaching the physical limits of strong PSM with no proximity effects. Such an approach offers the benefits of reduced mask complexity and design cycle time, at the expense of decreased process throughput and limited design flexibility. In particular, dense-only methods offer k1 < 0.3, thus enabling 90-nm node lithography with high-NA 248 nm exposure systems. We presents the results of experiments, simulations, and analysis designed to explore the tradeoffs inherent in dense-only phase shift lithography. Gate and contact patterns corresponding to various fully scaled circuits are presented, and the relationship between process complexity and design latitude is discussed. Particular attention is given to approaches for obtaining gate features in both the horizontal and vertical orientation. Since semiconductor investment is dependent on cost amortization, the applicability of these methods is also considered in terms of production volume.

Integration of high-speed surface-channel charge coupled devices into an SOI CMOS process using strong phase shift lithography

To enable development of novel signal processing circuits, a high-speed surface-channel charge coupled device (CCD) process has been co-integrated with the Lincoln Laboratory 180-nm RF fully depleted silicon-on-insulator (FDSOI) CMOS technology. The CCDs support charge transfer clock speeds in excess of 1 GHz while maintaining high charge transfer efficiency (CTE). Both the CCD and CMOS gates are formed using a single-poly process, with CCD gates isolated by a narrow phase-shift-defined gap. CTE is strongly dependent on tight control of the gap critical dimension (CD). In this paper we review the tradeoffs encountered in the co-integration of the CCD and CMOS technologies. The effect of partial coherence on gap resolution and pattern fidelity is discussed. The impact of asymmetric bias due to phase error and phase shift mask (PSM) sidewall effects is presented, along with adopted mitigation strategies. Issues relating to CMOS pattern fidelity and CD control in the double patterning process are also discussed. Since some signal processing CCD structures involve two-dimensional transfer paths, many required geometries present phase compliance and trim engineering challenges. Approaches for implementing non-compliant geometries, such as T shapes, are described, and the impact of various techniques on electrical performance is discussed.